ML Phase Current Balancer for Multiphase Power Converters

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Solution Overview

Problem

Multiphase power converters face challenges in maintaining phase current balance, especially under varying load conditions and thermal disturbances, which can lead to efficiency reduction and potential damage due to circulating currents and inductor saturation.

Innovation Solution

A machine learning-based phase current balancer using an artificial neural network is implemented to correct phase current imbalances by analyzing individual phase currents, temperature, and output voltage information, providing corrective feedback to modulate phase currents and maintain balance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional phase current balancing methods using exact same components and high quality components with very low tolerance are used, then phase current balance is improved, but device complexity and cost increase

Engineering Contradiction:
Improvephase current balanceVSAvoidcomponent matching requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the control parameters by using an artificial neural network to dynamically adjust switching signals based on real-time phase current measurements. Instead of relying on precise component parameters, the system uses software-based parameter adjustment to achieve current balance, thereby reducing the need for component matching while maintaining balance performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical/component-based balancing approach with a digital/neural network-based control system. The artificial neural network processes current measurements and generates corrective switching signals, substituting the need for precise physical component matching with an intelligent control algorithm.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If component matching and extra margin are used to ensure phase current balance, then reliability is improved, but the solution becomes larger which is problematic for mobile devices

Engineering Contradiction:
Improvephase current balanceVSAvoidconverter size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The system uses dynamic parameter adjustment through the neural network to achieve current balance without requiring oversized components. The neural network optimizes switching parameters in real-time, allowing the use of smaller, more compact components while maintaining balance performance.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If additional regulator circuitry is provided for balancing phase currents, then phase current balance is improved, but device complexity increases

Engineering Contradiction:
Improvephase current balanceVSAvoidregulator circuitry
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces additional analog regulator circuitry with a digital neural network implementation. The neural network, which can be implemented in software or firmware, processes current measurements and generates balancing control signals, substituting complex analog circuitry with a more compact and flexible digital solution.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Power

If more phases are used to meet increasing power demand, then power delivery capability is improved, but phase current balancing becomes more difficult

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidbalancing control complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The artificial neural network serves multiple functions simultaneously: it monitors all phase currents, processes the measurements, determines imbalance conditions, and generates corrective control signals for multiple phases. This universal control approach scales efficiently to accommodate increasing numbers of phases without proportionally increasing control complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11646748B2ML-based phase current balancer
Publication Date: 2023.05.09 INFINEON TECH AUSTRIA AG
  • US11646748B2 patent drawing
  • US11646748B2 patent drawing
  • US11646748B2 patent drawing

AI summary

A machine learning (ML)-based phase current balancer for a multiphase power converter includes one or more inputs, one or more outputs, and an artificial neural network. The artificial neural network includes a plurality of artificial neurons and is trained to provide corrective phase current imbalance information at the one or more outputs for correcting phase current imbalance within the multiphase power converter, based on information available at the one or more inputs and indicative of individual phase currents of the multiphase power converter.