Machine Learning System for Sensor Signal Evaluation

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Solution Overview

Problem

Existing methods for evaluating measurement signals from sensors require large amounts of labeled data for effective training of machine learning systems, which can be inefficient and resource-intensive.

Innovation Solution

A method involving a machine learning system with two sub-systems is proposed, where the first sub-system determines a latent representation of the measurement signal in an unsupervised or self-supervised manner, and the second sub-system uses this representation to determine the operating state variable, with only a small amount of labeled data required for supervised training.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If machine learning systems are trained using conventional supervised learning methods, then the accuracy of determining operating state variables is improved, but the amount of labeled data required increases significantly

Engineering Contradiction:
Improveaccuracy of determining operating state variableVSAvoidamount of labeled data
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The machine learning system is divided into two distinct sub-systems: a first sub-system for extracting latent representations from measurement signals, and a second sub-system for determining operating state variables from these representations. This segmentation allows the first sub-system to be trained unsupervised on abundant unlabeled data, while the second sub-system requires only minimal labeled data for supervised training, thereby resolving the contradiction between accuracy and data quantity requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Latent representations serve as an intermediary between the raw measurement signals and the operating state variables. The first sub-system transforms measurement signals into compressed latent representations through unsupervised learning, which then serve as input to the second sub-system. This intermediary layer enables the system to leverage large amounts of unlabeled signal data while requiring only minimal labeled data for the final variable determination task.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If machine learning systems are trained with large amounts of labeled data, then the evaluation accuracy is improved, but the training time and computational resources increase

Engineering Contradiction:
Improveevaluation accuracyVSAvoidtraining time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

By segmenting the learning process into two stages with different data requirements, the system can perform unsupervised pre-training on large amounts of unlabeled data quickly, followed by efficient supervised fine-tuning of the second sub-system using minimal labeled data. This segmentation dramatically reduces the total training time and computational resources compared to training a single system on large labeled datasets.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first sub-system performs preliminary unsupervised learning to extract latent representations from measurement signals before the second sub-system performs supervised learning to determine operating state variables. This preliminary action leverages the abundance of unlabeled data to build a robust foundation quickly, reducing the need for extensive supervised training and thereby reducing overall training time and resource consumption.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If conventional physical sensors are used to measure target variables directly, then the measurement is straightforward, but the system complexity and cost increase when virtual sensors are implemented

Engineering Contradiction:
Improvesimplicity of measurement systemVSAvoidsystem complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent replaces conventional physical sensors with a virtual sensor system that uses machine learning models to determine operating state variables from existing measurement signals. Instead of adding complex physical hardware, the system substitutes a computational approach where the machine learning model processes existing sensor data to infer additional variables, thereby reducing system complexity and cost while maintaining measurement capabilities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Latent representations act as an intermediary that bridges existing measurement signals and the target variables of interest. Rather than directly measuring difficult-to-obtain variables with complex physical sensors, the system uses the intermediary latent representations to transform readily available measurement data into useful information about operating state variables, simplifying the overall system architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250190753A1Method and Device for Improved Evaluation of Measurement Signals from a Sensor
Publication Date: 2025.06.12 ROBERT BOSCH GMBH
  • US20250190753A1 patent drawing
  • US20250190753A1 patent drawing
  • US20250190753A1 patent drawing

AI summary

A method is for training a machine learning system for evaluating a measurement signal from a sensor that is configured to determine at least one variable characterizing an operating state of a technical system. The method includes determining a latent representation from the measurement signal using a first sub-system of the machine learning system. The method further includes determining the at least one variable characterizing the operating state of the technical system from the determined latent representation using a second sub-system of the machine learning system. The first sub-system is trained in an unsupervised or self-supervised manner, and the machine learning system is then trained in a supervised manner.