ML Worker Safety Assessment System

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Solution Overview

Problem

Industrial settings, such as aerospace maintenance and manufacturing facilities, face challenges in ensuring worker safety due to distractions, poor hydration, extreme conditions, and human factors like stress and fatigue, where current training-based solutions become less effective over time.

Innovation Solution

A real-time health and safety assessment system that aggregates biometric telemetry data, video feeds, and environmental data using machine learning to identify safety parameters and provide alerts, integrating wearable sensors, video capture systems, and environmental data to monitor workers and prevent hazards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If training-based solutions are used to raise worker awareness, then worker safety awareness is improved, but effectiveness decreases over time

Engineering Contradiction:
Improveworker safety awarenessVSAvoideffectiveness duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the mechanical training system with an automated machine learning-based monitoring system that continuously assesses worker safety parameters using biometric sensors, video feeds, and environmental data, eliminating the need for repeated training while maintaining sustained effectiveness

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-monitoring of worker safety parameters through automated detection and real-time alerts, allowing the system to maintain its own effectiveness without requiring external retraining interventions

Inventive Principle:
Principle #25Self-service

2Measurement precision

If multiple data sources are aggregated for comprehensive safety assessment, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvesafety parameter accuracyVSAvoidsystem architecture
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs a universal machine learning model that processes multiple data types (biometric, video, environmental) through a single integrated system, allowing one component to perform multiple functions and reducing overall system complexity despite handling diverse data sources

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The machine learning model serves as an intermediary that standardizes and integrates data from various sources, translating diverse inputs into unified safety assessments and simplifying the interface between multiple data sources and the decision-making system

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240071613A1Systems and methods for automatic worker health and safety assessment using machine learning
Publication Date: 2024.02.29 HONEYWELL INTERNATIONAL INC
  • US20240071613A1 patent drawing
  • US20240071613A1 patent drawing
  • US20240071613A1 patent drawing

AI summary

A safety system for providing a real-time health and safety assessment of a worker performing a task includes a telemetry and video database to store biometric telemetry data and video data of the worker performing the task, an environmental database to store environmental data associated with the worker performing the task, a threshold database to store a threshold for a safety parameter of the worker performing the task, a machine learning-based model to automatically determine the safety parameter of the worker based on the stored biometric telemetry data, video data, environmental data, and threshold, a dashboard to provide access to the stored biometric telemetry data, video data, environmental data, and threshold, and provide the real-time health and safety assessment of the worker based on the determined safety parameter, and a controller to control an operation of the safety system.