Multilayer Ceramic Capacitor Asymmetric Electrode Stress Distribution

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing multilayer ceramic capacitors do not adequately improve withstand voltage, as the electrostrictive effect leads to stress concentration and cracking under applied voltage.

Innovation Solution

A multilayer ceramic capacitor design with alternately stacked internal electrodes and dielectric layers, where the deviation amount L1 between internal electrode edges is optimized to enhance the t1^2 × L1/N ratio, dispersing stress and improving withstand voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the overlap area of internal electrodes is enlarged to improve withstand voltage, then the withstand voltage is improved, but the stress concentration and cracking due to electrostrictive effect still occur

Engineering Contradiction:
Improvewithstand voltageVSAvoidstress resistance
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies asymmetry by making the internal electrodes have different widths in the stacking direction. Specifically, adjacent internal electrodes are designed with different widths, creating an asymmetric structure that prevents stress concentration at electrode edges. This asymmetric design allows the capacitor to withstand higher voltages without cracking, as the stress is distributed more evenly throughout the dielectric layers rather than concentrating at sharp edges where electrodes of equal width meet.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies local quality by varying the width of internal electrodes at different positions in the stacking direction. Each internal electrode has a specific width tailored to its position, creating local variations in the electric field distribution and stress patterns. This local optimization ensures that areas prone to stress concentration have reduced electrode widths, while other areas maintain sufficient overlap area for high withstand voltage, thereby resolving the contradiction between reliability and strength.

Inventive Principle:
Principle #3Local quality

2Reliability

If sides of internal electrodes do not coincide in stack direction to improve withstand voltage, then the withstand voltage is improved, but sufficient improvement is not achieved due to stress concentration

Engineering Contradiction:
Improvewithstand voltageVSAvoidstress concentration
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The patent implements asymmetry by designing internal electrodes with different widths in the stacking direction, so that adjacent electrodes deliberately do not coincide. This asymmetric arrangement prevents the formation of stress concentration points that occur when electrodes of equal width align, while still maintaining sufficient overlap area for high capacitance and withstand voltage performance.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies parameter changes by systematically varying the width parameter of internal electrodes along the stacking direction. By changing the width parameter from one electrode to the next, the patent optimizes the balance between overlap area (affecting capacitance) and edge effects (affecting stress distribution), achieving both high withstand voltage and reduced stress concentration.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If internal electrodes are arranged to increase overlap area, then capacitance is improved, but stress concentration leads to cracking under applied voltage

Engineering Contradiction:
ImprovecapacitanceVSAvoidcrack resistance
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent applies local quality by optimizing the width of each internal electrode based on its specific position in the stacking direction. This local optimization ensures that sufficient overlap area is maintained in regions critical for capacitance, while electrode widths are reduced in regions where stress concentration would otherwise occur, thereby achieving both high capacitance and crack resistance simultaneously.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses asymmetry to break the periodic stress pattern that occurs with uniformly sized electrodes. By introducing asymmetric width variations, the patent maintains adequate overlap area for high capacitance while preventing the regular stress concentration that leads to cracking, thus resolving the contradiction between quantity of substance (capacitance) and strength (crack resistance).

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optimized design significantly increases the withstand voltage by dispersing stress, achieving values twice to five times higher than comparative examples when the t1^2 × L1/N ratio is greater than 0.1, effectively addressing the limitations of existing technologies.

Implementation Method 1

a multilayer structure in which each of a plurality of internal electrodes 12 and each of a plurality of dielectric layers 11 are alternately stacked

Methodology Applied
Scientific EffectDielectric polarization: Dielectric

Implementation Method 2

the electrostrictive effect leads to stress concentration and cracking under applied voltage

Methodology Applied
Scientific EffectElectrostrictive effect: Electrostriction

Data Source

PatentUS10347428B2Multilayer ceramic capacitor
Publication Date: 2019.07.09 TAIYO YUDEN KK
  • US10347428B2 patent drawing
  • US10347428B2 patent drawing
  • US10347428B2 patent drawing

AI summary

A multilayer ceramic capacitor includes: a multilayer structure having an internal electrode and a dielectric layer alternately stacked; external electrodes provided on a first and second faces of the multilayer structure, wherein t12×L1/N is equal to or more than 0.1, when a distance between a first edge positioned at outermost of edges of the plurality of internal electrodes that are not connected to the first external electrode or the second external electrode in an array direction of the first external electrode and the second external electrode and a second edge positioned at innermost of edges of the plurality of internal electrodes that are not connected to the first external electrode or the second external electrode in the array direction is L1 (mm), each thickness of the plurality of dielectric layers is t1 (μm), and a stack number of the plurality of dielectric layers is N.