Multilayer Ceramic Capacitor Low ESL Design
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Solution Overview
Problem
Multilayer ceramic capacitors face challenges in miniaturization and high-frequency noise removal due to high equivalent series inductance (ESL), which hinders their performance as bypass capacitors in modern electronic devices.
Innovation Solution
A multilayer ceramic capacitor design featuring internal electrodes with overlapping lead-out portions and external electrodes connected to these lead-outs, along with insulation layers to cover the overlapping areas, reduces ESL and increases capacitance by shortening the current loop and improving adhesion strength.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If the multilayer ceramic capacitor is miniaturized to meet electronic product size requirements, then the device size is reduced, but the equivalent series inductance (ESL) increases which hinders high frequency noise removal capability
Solution Approach 1:
The patent transitions from conventional planar electrode arrangements to a three-dimensional stacked configuration where internal electrodes are arranged in multiple layers with alternating polarities. This vertical stacking in the z-dimension allows the capacitor to maintain compact footprint while reducing current loop area, thereby lowering ESL and preserving high frequency noise removal capability despite miniaturization.
Solution Approach 2:
The capacitor is divided into multiple dielectric layers with internal electrodes sandwiched between them. Each layer pair forms an individual capacitance element, and the cumulative effect of multiple segments provides total capacitance while the segmented structure reduces the equivalent series inductance by distributing current paths across multiple smaller loops rather than a single large loop.
2Reliability
If the capacitance is increased to improve bypass functionality, then the noise removal capability is enhanced, but the device size increases which conflicts with miniaturization trends
Solution Approach 1:
The patent employs composite material structures combining multiple dielectric layers with different properties and conductive internal electrodes. This composite approach allows optimization of capacitance density by selecting materials with high dielectric constants while maintaining compact dimensions, enabling increased bypass functionality without proportional increase in device size.
Solution Approach 2:
By stacking dielectric and electrode layers in the vertical dimension, the patent achieves high capacitance values within a small footprint. The multi-layer configuration multiplies the effective capacitance area without increasing the planar footprint, allowing the capacitor to provide enhanced bypass functionality while maintaining miniaturization requirements.
3Reliability
If the internal electrodes are extended to create overlapping lead-out portions, then the equivalent series inductance (ESL) is reduced, but the manufacturing complexity increases
Solution Approach 1:
The internal electrodes serve dual functions: they provide the capacitance-forming conductive paths between dielectric layers and simultaneously extend to create overlapping lead-out portions that reduce ESL. This multi-functionality eliminates the need for separate inductance-reduction structures, managing complexity while achieving low ESL through the electrode's inherent design.
4Strength
If the insulation layer is added to cover the overlapping areas, then the adhesion strength and electrical isolation are improved, but the manufacturing steps increase
Solution Approach 1:
The insulation layer formation is merged with the existing sintering process of the ceramic body. The organic material is applied to green sheets before lamination and sintering, allowing the insulation layer to be created as an integrated part of the manufacturing sequence rather than a separate post-processing step, thus improving adhesion without proportionally increasing manufacturing complexity.
Data Source
AI summary
There is provided a multilayer ceramic capacitor including: a ceramic body; first and second internal electrodes provided within the ceramic body and including respective lead-out portions exposed to a first surface of the ceramic body and a third or fourth surface thereof connected to the first surface and having an overlapping area, the overlapping area being exposed to the first surface of the ceramic body; first and second external electrodes extended from the first surface of the ceramic body to the third or fourth surface thereof connected to the first surface and connected to the respective lead-out portions; and an insulation layer formed on the first surface of the ceramic body and the third and fourth surfaces thereof connected to the first surface.


