Multilayer Ceramic Capacitor Multiple Resonance Design

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Solution Overview

Problem

Existing multilayer ceramic capacitors struggle to achieve multiple resonance frequencies, which limits their ability to effectively reduce noise components across various frequencies, as the specific parameter ranges for achieving these frequencies are not disclosed in prior art, making it difficult to manufacture capacitors capable of suppressing multiple noise frequencies.

Innovation Solution

A ceramic electronic device with a multilayer chip structure featuring alternating internal electrode and dielectric layers, where specific capacity and inductance ratios (C1·L1)/(C2·L2) are optimized to be less than 0.5 or greater than 1.9, allowing for the generation of multiple resonance frequencies, thereby enhancing noise suppression capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single multilayer ceramic capacitor is used with conventional design, then the structure is simple and manufacturing is easy, but only a single resonance frequency can be achieved which limits noise suppression capability

Engineering Contradiction:
Improvenoise suppression capabilityVSAvoidcapacitor structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The multilayer ceramic capacitor is divided into multiple capacity regions (first capacity region with capacitance C1 and second capacity region with capacitance C2) within a single chip structure. Each region has different capacitance values and inductance characteristics, enabling the generation of multiple resonance frequencies. This segmentation allows the capacitor to suppress multiple noise frequency components simultaneously while maintaining a relatively compact single-device form factor.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the capacitor chip are designed with locally optimized properties - the first capacity region has specific capacitance C1 and inductance L1, while the second capacity region has different capacitance C2 and inductance L2. The ratio relationship (C1·L1)/(C2·L2) ≥ 0.5 is maintained to ensure proper resonance frequency separation. This local differentiation enables each region to contribute to noise suppression at different frequency ranges.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If multiple capacity regions with different parameters are created, then multiple resonance frequencies can be achieved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvemultiple resonance frequenciesVSAvoidparameter control
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The invention specifies parameter ranges and relationships to achieve the desired functionality - the ratio (C1·L1)/(C2·L2) should be ≥ 0.5. By defining this relationship constraint rather than requiring absolute precision for each individual parameter, the design allows for manufacturing variability while still ensuring multiple resonance frequencies are generated. The capacitance values C1 and C2 and inductance values L1 and L2 can vary within acceptable ranges as long as the ratio relationship is maintained.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional single-capacitance design is used, then manufacturing is straightforward, but the decoupling effect is limited to a single frequency

Engineering Contradiction:
Improvedecoupling effectVSAvoidcapacitor design
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The multilayer ceramic capacitor is designed to perform multiple functions simultaneously - it provides decoupling effect at multiple resonance frequencies (first resonance frequency from C1-L1 and second resonance frequency from C2-L2). This multi-functionality allows a single capacitor device to replace what would traditionally require multiple separate capacitors or additional noise suppression components, improving reliability while managing complexity through integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optimized multilayer ceramic capacitors can absorb noise at multiple frequencies, effectively reducing noise components by achieving two or more resonance frequencies depending on the capacity and inductance ratio, improving noise suppression performance.

Implementation Method 1

each of internal electrode layers 12 and each of dielectric layers 11 are alternately stacked

Methodology Applied
Scientific EffectElectrostatic field: Electric Field

Implementation Method 2

first capacity region 10a having a first electrostatic capacity C1

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

first capacity region 10a having a first electrostatic capacity C1 and a first inductance L1

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 4

the first electrostatic capacity C1, the first inductance L1, the second electrostatic capacity C2 and the second inductance L2 satisfy (C1·L1)/(C2·L2)≥0.5

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS11521798B2Ceramic electronic device and wiring substrate
Publication Date: 2022.12.06 TAIYO YUDEN KK
  • US11521798B2 patent drawing
  • US11521798B2 patent drawing
  • US11521798B2 patent drawing

AI summary

A ceramic electronic device includes: a multilayer chip in which each of internal electrode layers and each of dielectric layers are alternately stacked, wherein the multilayer chip has a first capacity region having a first electrostatic capacity C1 and a first inductance L1 and a second capacity region having a second electrostatic capacity C2 and a second inductance L2, wherein the first electrostatic capacity C1, the first inductance L1, the second electrostatic capacity C2 and the second inductance L2 satisfy (C1·L1)/(C2·L2)<0.5 or 1.9<(C1·L1)/(C2·L2).