Differential Bus Wiring for MLVDS Hot-Plug Control Boards

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Solution Overview

Problem

The MLVDS system fails to support hot plug functionality in industrial control devices due to waveform distortions caused by direct connections to main wiring, leading to inefficiencies in maintenance and operation, particularly with increased numbers of control boards.

Innovation Solution

A control device design featuring a master board with differential transmission lines and termination resistors, where the characteristic impedance of each differential transmission line is higher than the termination resistance, allowing control boards to be connected in parallel with a damping resistor to suppress waveform distortions and enable hot plug functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If control boards are connected directly to main wiring without stubs to suppress waveform distortions, then signal quality is improved, but hot plug functionality cannot be achieved

Engineering Contradiction:
Improvesignal qualityVSAvoidhot plug functionality
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent introduces a stub as an intermediary element between the control board and main wiring. This stub acts as a mediator that enables hot plug functionality while managing waveform distortions through controlled impedance matching and termination strategies.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the impedance parameters of the transmission system by introducing controlled impedance stubs and adjusting termination resistor values. This allows the system to maintain signal quality while enabling hot plug capability through parameter optimization rather than direct connection.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If control boards are connected in parallel via main wiring to enable hot plug, then hot plug functionality is achieved, but waveform distortions such as ringing and shelf occur

Engineering Contradiction:
Improvehot plug functionalityVSAvoidsignal quality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The stub serves as an intermediary that connects control boards in parallel to main wiring while managing the resulting waveform distortions. It mediates between the parallel connection requirement and signal quality maintenance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful waveform distortions (ringing and shelf) into manageable effects by controlling the stub's impedance and length parameters. The stub's reflective properties are harnessed to achieve impedance matching rather than being purely detrimental.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If the number of control boards is increased to enhance system capability, then system functionality is improved, but capacitive load increases and narrows the eye pattern

Engineering Contradiction:
Improvesystem capabilityVSAvoidtiming margin
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent changes the termination resistor values and stub impedance parameters to compensate for the increased capacitive load from multiple control boards. This parameter adjustment maintains adequate timing margins even as system capability scales.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs impedance matching and termination strategies that provide feedback control for signal integrity. The termination resistors and stub configurations create a feedback mechanism that compensates for load variations as more control boards are added.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11545978B2Control device
Publication Date: 2023.01.03 HITACHI LTD
  • US11545978B2 patent drawing
  • US11545978B2 patent drawing
  • US11545978B2 patent drawing

AI summary

Main wiring including a plurality of differential transmission lines for transmitting differential signals is formed on a motherboard. Termination resistors, provided at both ends of each of the plurality of differential transmission lines, connect the plurality of differential transmission lines to each other. A plurality of daughter boards are connected in parallel to each other via the main wiring. A line characteristic impedance of each differential transmission line is higher than a termination resistance value, which is a resistance value of the termination resistor.