MMC Cell Bypass Control for Arm Current Harmonic Suppression

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The modular multilevel converter (MMC) experiences an increase in harmonic components in the arm current after bypassing a failed converter cell, leading to unbalanced capacitor voltages and potential shutdown of the converter due to protection mechanisms.

Innovation Solution

A power conversion device is designed to suppress the harmonic component in the arm current by implementing a control strategy that adjusts the PWM reference phase for each converter cell and includes a cell additional voltage calculator to ensure balanced capacitor voltages even after bypassing a failed cell.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a failed converter cell is bypassed to maintain converter operation, then the converter can continue operating, but the harmonic component in the arm current increases

Engineering Contradiction:
Improveconverter operation continuityVSAvoidharmonic component in arm current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the PWM reference phase parameters for each converter cell dynamically. When a converter cell fails and is bypassed, the control device calculates and adjusts the PWM reference phase for each remaining converter cell based on its position and the failed cell's location. This parameter adjustment ensures that the phase shift between converter cells maintains harmonic cancellation even with an unequal number of cells, thereby suppressing the increase in harmonic components in the arm current while allowing the converter to continue operating.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If the PWM reference phase is equally shifted for each converter cell, then the harmonic component is canceled, but this equal shifting cannot be maintained when converter cells are bypassed

Engineering Contradiction:
Improveharmonic component cancellationVSAvoidadaptability to converter cell failures
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The invention makes the PWM reference phase shift dynamic rather than static. The control device continuously monitors the operational status of converter cells and dynamically adjusts the PWM reference phase for each cell based on real-time conditions. When converter cells are bypassed due to failure, the system transitions from equal phase shifting to unequal phase shifting, where each remaining cell's phase is individually adjusted according to its position and the failure pattern, maintaining harmonic cancellation adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention applies different PWM reference phase shifts to different converter cells based on their local conditions. Instead of a uniform phase shift for all cells, each converter cell receives a customized phase shift value calculated based on its specific position in the arm and the location of failed cells. This local quality approach ensures that harmonic cancellation is maintained despite the non-uniform configuration caused by bypassed cells.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If converter cells operate with unequal phase shifts after bypass, then the system adapts to failure, but harmonic components remain in the output voltage

Engineering Contradiction:
Improveoperation with failed cellsVSAvoidharmonic component in output voltage
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The invention implements a feedback mechanism where the control device continuously monitors the operational status of converter cells and the resulting harmonic components in the output voltage. Based on this feedback information, the control device calculates and adjusts the PWM reference phase for each converter cell to minimize harmonic content. This closed-loop control ensures that even when converter cells are bypassed, the system can adaptively adjust phase shifts to suppress harmonic components in the output voltage.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3905508B1Power conversion device
Publication Date: 2025.01.22 MITSUBISHI ELECTRIC CORP
  • EP3905508B1 patent drawingFigure 1
  • EP3905508B1 patent drawingFigure 2(a)~2(b)
  • EP3905508B1 patent drawingFigure 3

AI summary

A power converter (2) includes an arm (5, 6) in which a plurality of converter cells (7) are connected in series, each of the converter cells including at least two switching elements (31p, 31n), a power storage element (32), and a pair of output terminals (P1, P2). A control device (3) controls the power converter (2). The converter cell (7) includes a switch (34) to have the converter cell (7) bypassed. When the control device (3) senses failure of the converter cell (7), it has the failed converter cell bypassed, estimates an output voltage lost by bypassing the failed converter cell, and has a normal converter cell supply the estimated output voltage of the failed converter cell.