Modular Multilevel Converter Carrier Assignment

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Solution Overview

Problem

Conventional Modular Multilevel Converters (MMC) face issues with operation when sub-modules fail, as they require continuous carrier shifting, leading to increased switching frequency and complexity in controller implementation, and not all sub-modules participate in switching due to unbalanced carrier ranges.

Innovation Solution

The MMC system includes N sub-modules and M redundant sub-modules, where all N+M sub-modules participate in switching with carrier signals oscillating between -A and +(A × (N + M) / N, allowing for balanced participation and phase-shifting, eliminating unnecessary switching and simplifying controller implementation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If M redundant sub-modules are added to N sub-modules and carriers are continuously shifted to maintain N operational sub-modules, then reliability is improved through redundancy, but switching frequency increases and controller complexity increases

Engineering Contradiction:
Improveoperational reliabilityVSAvoidcontroller complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent pre-assigns all N+M carrier signals to their corresponding sub-modules at the initial stage, establishing a fixed mapping relationship. This preliminary assignment eliminates the need for dynamic carrier shifting when sub-modules fail, as the redundant sub-modules are already configured with their carriers and can immediately take over operational roles without requiring controller reconfiguration or carrier reallocation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent makes all N+M sub-modules universally capable of participating in switching operations by assigning carriers to all of them. Instead of designating specific sub-modules as purely operational or redundant, the system enables any sub-module to function in switching based on its carrier signal state, thereby simplifying the controller's task of managing carrier assignments while maintaining reliability through redundancy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If carriers are continuously shifted to maintain N operational sub-modules among N+M sub-modules, then reliability is improved, but unnecessary switching increases leading to higher switching frequency

Engineering Contradiction:
Improveoperational reliabilityVSAvoidunnecessary switching
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The carrier assignment is performed preliminarily and statically at the system initialization stage, with each of the N+M sub-modules having a predetermined carrier signal assigned to it. This eliminates the need for continuous dynamic carrier shifting that would cause unnecessary switching transitions. The fixed assignment allows sub-modules to remain in stable states while still providing redundancy capability.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If N carriers are assigned to N sub-modules without redundant sub-modules, then device complexity is reduced, but reliability decreases when sub-modules fail

Engineering Contradiction:
Improvesystem complexityVSAvoidoperational reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent segments the carrier assignment function into two independent parts: (1) static carrier signal generation and (2) dynamic sub-module selection based on operational status. The carrier signals themselves remain simple and unchanged, while the selection of which sub-modules to operate is dynamically determined. This segmentation allows redundancy to be added without complicating the carrier signal structure or generation logic.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3242386B1Modular multilevel converter
Publication Date: 2020.07.08 HYOSUNG HEAVY IND CORP
  • EP3242386B1 patent drawingFigure 1
  • EP3242386B1 patent drawingFigure 2
  • EP3242386B1 patent drawingFigure 3

AI summary

The present invention provides a Modular Multilevel Converter (MMC) in which M redundant sub-modules are additionally arranged in addition to the N sub-modules that are needed for operation, and the N+M sub-modules are controlled so as to participate in switching in turn. The MMC according to an embodiment of the present invention includes multiple sub-modules connected in series with each other and a controller for controlling on/off switching of the sub-modules. Here, the multiple sub-modules include N sub-modules that participate in the operation of the MMC and M redundant sub-modules for replacing a failing sub-module when at least one of the N sub-modules fails, and the controller switches on the sub-module if the carrier signal assigned thereto is higher than a preset reference signal, and switches off the sub-module if the carrier signal assigned thereto is lower than the reference signal.