Modular Multilevel Converter Circulating Current Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Modular multilevel voltage source converters face challenges in accurately handling circulating currents without requiring special measurements, particularly in reducing or eliminating 2nd harmonics, which are not efficiently addressed by existing methods that rely on filters or conventional control based on current measurements.

Innovation Solution

A control unit determines a circulating current control signal contribution based on the sum of cell voltages in the upper and lower phase arms and combines it with a modulation reference to generate a modified voltage reference for controlling the phase arm, effectively handling circulating currents during waveshape formation using standard voltage and current measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional control based on current measurements is used, then circulating current handling is achieved, but measurement precision and control accuracy are insufficient for 2nd harmonics

Engineering Contradiction:
Improvecirculating current measurement accuracyVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses cell voltage measurements as an intermediary parameter to indirectly determine circulating current. Instead of directly measuring circulating current with special sensors, the control unit calculates it from the sum of cell voltages in upper and lower phase arms, which are already measured for waveshape formation. This intermediary approach achieves precise circulating current detection without additional measurement devices.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The existing voltage measurement infrastructure serves dual purposes: both waveshape formation and circulating current detection. The cell voltage measurements already taken for converter operation automatically provide the data needed for circulating current control, eliminating the need for separate measurement systems and achieving high precision without added complexity.

Inventive Principle:
Principle #25Self-service

2Object-generated harmful factors

If filters are introduced to remove circulating currents, then 2nd harmonics are reduced, but device complexity and cost increase

Engineering Contradiction:
Improve2nd harmonic circulating currentVSAvoidconverter structure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent converts the harmful 2nd harmonic circulating current into a controllable parameter by calculating it from existing voltage measurements. Instead of passively filtering the harmful current, the control system actively detects and compensates for it through modified voltage references, transforming a structural problem into a controllable one that requires no additional hardware.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent replaces the mechanical/filter-based approach to circulating current reduction with a control-based electronic solution. Instead of using physical filters to block 2nd harmonics, the system uses computational methods to generate compensating voltage references that actively cancel circulating currents, substituting hardware complexity with software control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If special measurements are implemented for circulating current, then control accuracy improves, but ease of operation and implementation simplicity deteriorate

Engineering Contradiction:
Improvecirculating current detection accuracyVSAvoidcontrol implementation simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent makes the existing voltage measurement system universal by having it serve both waveshape formation and circulating current detection functions simultaneously. The same cell voltage measurements used for basic converter operation are also utilized for precise circulating current control, achieving multi-functionality without requiring separate measurement infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control system serves itself by using its own existing voltage measurements for circulating current detection. No external or special measurement systems are needed because the converter's operational measurements automatically provide the circulating current information, making the system self-sufficient and easy to implement.

Inventive Principle:
Principle #25Self-service

4Measurement precision

If conventional control without circulating current compensation is used, then device complexity is low, but circulating current control accuracy is insufficient

Engineering Contradiction:
Improvecirculating current control accuracyVSAvoidcontrol algorithm complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by calculating the circulating current control signal contribution before it is needed for compensation. The control unit proactively determines the circulating current based on cell voltages and generates the compensating signal in advance, allowing precise control without requiring complex real-time measurement and reaction systems.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10924029B2Circulating current control in a modular multilevel voltage source converter
Publication Date: 2021.02.16 HITACHI ENERGY LTD
  • US10924029B2 patent drawing
  • US10924029B2 patent drawing
  • US10924029B2 patent drawing

AI summary

A modular multilevel voltage source converter and a method and computer program product for handling circulating currents in such a modular multilevel voltage source converter are described. A control unit of the voltage source converter determines a circulating current control signal contribution (ER1−ER2+2VCM) for a phase leg based on the sum of cell voltages in the upper phase arm of the phase leg, the sum of cell voltages in the lower phase arm of the phase leg and at least one modulation reference and combines the circulating control signal contribution with a modulation reference used for one of the phase arms in order to obtain a modified voltage reference for controlling the phase arm to handle a circulating current while a waveshape is formed.