Modular MMC Phase Arm Control with Parallel Cell Group Modulation

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Solution Overview

Problem

The complex control of modular multilevel converters (MMCs) with numerous converter cells in each phase arm requires substantial computing power, limiting overall performance due to increased latency and complexity.

Innovation Solution

The method involves dividing the main reference into multiple reference parts and grouping converter cells into smaller groups, each controlled by a separate modulator operating in parallel. This allows for independent control of each group, reducing the computational burden and improving efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a large number of converter cells are used in each phase arm to improve harmonic performance and voltage waveform quality, then the MMC can synthesize a voltage waveform that closely matches a sine-wave, but the control complexity and computing power requirements increase substantially

Engineering Contradiction:
Improvevoltage waveform qualityVSAvoidcontrol complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The phase arm is divided into multiple independent groups, each controlled by a separate modulator. This segmentation allows the control system to manage fewer cells per modulator, reducing individual control complexity while maintaining overall system performance through parallel operation of multiple modulators

Inventive Principle:
Principle #1Segmentation

2Reliability

If a large number of converter cells are used in each phase arm to improve harmonic performance, then the MMC achieves reduced harmonics and improved efficiency, but the control latency increases due to substantial computing power requirements

Engineering Contradiction:
Improveharmonic performanceVSAvoidcontrol latency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

By segmenting the converter cells into multiple groups with dedicated modulators, the control computations are distributed and executed in parallel. This reduces the computational burden per modulator and decreases overall control latency while maintaining the harmonic performance benefits of having many converter cells

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modulators are configured to independently control their respective groups of cells, preparing control decisions in advance for each group. This preliminary organization of control tasks reduces processing time and latency when voltage balancing and modulation decisions must be made

Inventive Principle:
Principle #10Preliminary action

3Productivity

If substantial computing power is allocated to control all converter cells, then the MMC can balance converter cell voltages multiple times per second, but the overall performance is limited by the available computing power

Engineering Contradiction:
Improvecontrol speedVSAvoidcomputing power requirements
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control system is segmented into multiple independent modulators, each handling a subset of converter cells. This allows voltage balancing to be performed in parallel across multiple groups, effectively increasing control speed without requiring a single powerful computing unit to handle all cells sequentially

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each modulator independently balances its assigned group of cells, performing partial action on the overall system. This distributed approach achieves system-wide voltage balancing through multiple partial actions executed in parallel, increasing productivity without proportionally increasing individual modulator complexity

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12212248B2Modular MMC phase arm and control thereof
Publication Date: 2025.01.28 HITACHI ENERGY LTD
  • US12212248B2 patent drawing
  • US12212248B2 patent drawing
  • US12212248B2 patent drawing

AI summary

There is provided a method of controlling a plurality of converter cells in a phase arm of a modular multilevel converter (MMC) in accordance with a main reference. The method includes dividing the main reference into a plurality of reference parts, and, by using a grouping of the plurality of converter cells into a plurality of groups, operating a plurality of modulators in parallel, each modulator controlling a respective one of the groups of converter cells in accordance with one of the reference parts. A phase arm controlled in accordance with such a method is also provided, as well as an MMC including at least one such phase arm, and a converter station including at least one such MMC.