MMC Sub-Module Design for Shared Redundancy

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Solution Overview

Problem

Conventional modular multilevel converter (MMC) systems require separate redundant sub-modules for upper and lower converter arms, leading to increased complexity and cost.

Innovation Solution

A sub-module design that is commonly applicable to both upper and lower converter arms, featuring a first and second power semiconductor switch connected in series with a capacitor in parallel, and a third power semiconductor switch connected to an AC grid system, allowing for shared redundancy between the arms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate redundant sub-modules are provided for upper and lower converter arms, then reliability is improved through redundancy, but device complexity and cost increase

Engineering Contradiction:
Improveredundancy operationVSAvoidnumber of sub-modules
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing a redundant sub-module that can be commonly applied to both upper converter arm and lower converter arm. The sub-module includes power semiconductor switches connected in series with a capacitor in parallel, and can function in both arms through appropriate connection configurations, eliminating the need for separate redundant sub-modules for each arm.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the redundant sub-module design into a unified structure that serves both upper and lower converter arms. By combining the redundancy function into a single shared sub-module rather than providing separate redundant modules for each arm, the overall device complexity is reduced while maintaining reliability.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If separate redundant sub-modules are provided for upper and lower converter arms, then reliability is improved through redundancy, but cost increases

Engineering Contradiction:
Improveredundancy operationVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies universality by designing a redundant sub-module that can be commonly applied to both upper converter arm and lower converter arm. The sub-module includes power semiconductor switches connected in series with a capacitor in parallel, and can function in both arms through appropriate connection configurations, eliminating the need for separate redundant sub-modules for each arm.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If a common sub-module design is used for upper and lower converter arms, then device complexity is reduced, but adaptability must be maintained across different arm configurations

Engineering Contradiction:
Improvecircuit structureVSAvoidapplicability to different arms
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent applies universality by designing a redundant sub-module that can be commonly applied to both upper converter arm and lower converter arm. The sub-module includes power semiconductor switches connected in series with a capacitor in parallel, and can function in both arms through appropriate connection configurations, eliminating the need for separate redundant sub-modules for each arm.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11011911B2MMC converter and sub-modules thereof
Publication Date: 2021.05.18 HYOSUNG HEAVY IND CORP
  • US11011911B2 patent drawing
  • US11011911B2 patent drawing
  • US11011911B2 patent drawing

AI summary

An MMC converter linked to a HVDC system and a sub-module are proposed. The sub-module includes: first and second power semiconductor switches serially connected in the same direction, each including a semiconductor switch and a diode connected in anti-parallel to the semiconductor switch; a capacitor parallelly connected to the first and second power semiconductor switches serially connected; a first terminal connected to a first node between the first and second power semiconductor switches; a second terminal connected to a second node between the second power semiconductor switch and the capacitor; a third power semiconductor switch of which a side is connected to the second node, the third power semiconductor switch including a semiconductor switch and a diode connected in anti-parallel to the semiconductor switch; and a third terminal connected to a terminal of an AC grid system and connected to the other side of the third power semiconductor switch.