Non-Aqueous Li-Ion Battery Electrolyte for High-Nickel Cathode Cycling

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Solution Overview

Problem

Lithium ion secondary batteries with high nickel content lithium-containing composite oxides face challenges in achieving sufficient cycle characteristics due to increased charge transfer resistance and phase transitions at high states of charge, leading to degradation and cracking of the active material surface.

Innovation Solution

Incorporating a non-aqueous electrolytic solution with methylene methanedisulfonate at a concentration of 2.0% to 5.0% by mass, which forms a coating film on the active material surface, inhibiting cracking and decomposition, and using a lithium-containing composite oxide with a layered rock salt structure represented by LiNixCoyMnzO2, where 0.7≤x≤0.9, 0.05≤y≤0.2, and 0.05≤z≤0.15, to improve cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If high nickel content lithium-containing composite oxide is used as positive electrode active material, then energy density is improved, but cycle characteristics deteriorate due to increased charge transfer resistance and phase transitions

Engineering Contradiction:
Improveenergy densityVSAvoidcycle characteristics
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

Methylene methanedisulfonate is introduced as an intermediary substance in the electrolytic solution that mediates between the high nickel content positive electrode active material and the electrolyte. It forms a protective coating film on the active material surface, preventing direct harmful interactions while allowing ionic transport, thus resolving the contradiction between high energy density and cycle stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The chemical composition parameters of the electrolytic solution are changed by incorporating methylene methanedisulfonate at specific concentrations (2.0-5.0% by mass). This parameter change modifies the electrolyte's interaction with the high nickel content active material, reducing charge transfer resistance and preventing phase transitions during charge/discharge cycles

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If high nickel content lithium-containing composite oxide is used, then capacity is improved, but active material surface degradation and cracking occur

Engineering Contradiction:
ImprovecapacityVSAvoidactive material surface integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

Methylene methanedisulfonate performs preliminary action by forming a protective coating film on the active material surface before degradation and cracking can occur. This pre-formed protective layer prevents subsequent surface degradation and maintains structural integrity during charge/discharge cycles

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The coating film formed by methylene methanedisulfonate acts as an intermediary protective layer between the active material surface and the electrolyte, preventing direct contact and harmful reactions that would lead to surface degradation and cracking while maintaining high capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If methylene methanedisulfonate concentration is increased to form protective coating, then cycle stability is improved, but charge transfer resistance may increase

Engineering Contradiction:
Improvecycle stabilityVSAvoidcharge transfer resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The concentration of methylene methanedisulfonate is optimized within a specific range (2.0-5.0% by mass) to achieve the right balance. At this optimized parameter setting, the coating film provides sufficient protection for cycle stability while maintaining adequate ionic conductivity to prevent excessive charge transfer resistance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of methylene methanedisulfonate in the electrolyte solution forms a protective coating that enhances cycle stability and reduces charge transfer resistance, maintaining battery performance and capacity retention over multiple charge/discharge cycles.

Implementation Method 1

Incorporating a non-aqueous electrolytic solution with methylene methanedisulfonate at a concentration of 2.0% to 5.0% by mass, which forms a coating film on the active material surface

Methodology Applied
Scientific EffectCoating film formation: Deposition (physical)

Implementation Method 2

the use of methylene methanedisulfonate in the electrolyte solution forms a protective coating that enhances cycle stability and reduces charge transfer resistance

Methodology Applied
Scientific EffectSurface passivation: Adsorption

Implementation Method 3

a positive electrode including a positive electrode active material capable of intercalating and deintercalating a lithium ion

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 4

a non-aqueous electrolytic solution prepared by dissolving a lithium salt in a non-aqueous solvent

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS20230395864A1Non-aqueous electrolytic solution secondary battery and method for producing the same
Publication Date: 2023.12.07 AESC JAPAN LTD
  • US20230395864A1 patent drawing
  • US20230395864A1 patent drawing

AI summary

A non-aqueous electrolytic solution secondary battery including a positive electrode including a positive electrode active material capable of intercalating and deintercalating a lithium ion; a negative electrode including a negative electrode active material capable of intercalating and deintercalating a lithium ion; a non-aqueous electrolytic solution containing a lithium ion; and an outer package, wherein the positive electrode active material includes a lithium-containing composite oxide having a layered rock salt structure and represented by the following composition formula: LiNixCoyMnzO2, provided that 0.7≤x≤0.9, 0.05≤y≤0.2, 0.05≤z≤0.15, and x+y+z=1 are satisfied, and the battery is formed by using the non-aqueous electrolytic solution containing methylene methanedisulfonate and having a content thereof of 2.0% by mass or more and 5.0% by mass or less based on a solvent.