Mn4CaO4 Core Catalyst for Cost-Effective Water Splitting

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Solution Overview

Problem

Current artificial water splitting catalysts are inefficient, costly, and environmentally harmful due to the use of noble metals and complex ligands, whereas biological systems like photosystem II efficiently split water using inexpensive metal ions, presenting a challenge in replicating this process chemically.

Innovation Solution

A two-step synthesis method using inexpensive Mn2+ and Ca2+ ions with simple organic carboxylic acid and permanganate anion to form an asymmetric [Mn4CaO4] core structure, mimicking the biological water splitting catalytic center, which catalyzes water splitting to release oxygen and electrons.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If noble metals and complex ligands are used to synthesize artificial water splitting catalysts, then catalytic activity is achieved, but preparation cost increases and environmental pollution is caused

Engineering Contradiction:
Improvecatalytic activityVSAvoidpreparation cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive noble metals (Ru, Ir) with inexpensive transition metal ions (Mn2+, Ca2+) to synthesize artificial water splitting catalysts. This substitution dramatically reduces preparation cost while maintaining catalytic functionality, directly resolving the contradiction between catalytic activity and manufacturing cost

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent copies the biological water splitting catalytic center's [Mn4CaO4] core structure from photosystem II to create artificial catalysts. By replicating the active site architecture and coordination environment using simple inorganic salts and organic carboxylic acids, the invention achieves biological-like catalytic efficiency without requiring noble metals or complex ligands

Inventive Principle:
Principle #26Copying

2Reliability

If noble metals and complex ligands are used to synthesize artificial water splitting catalysts, then catalytic activity is achieved, but environmental pollution increases

Engineering Contradiction:
Improvecatalytic activityVSAvoidenvironmental pollution
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces environmentally harmful noble metals with abundant, non-toxic transition metal ions (Mn2+, Ca2+). This substitution eliminates the environmental pollution associated with noble metal extraction and disposal while maintaining water splitting catalytic activity, directly resolving the contradiction between catalytic performance and environmental friendliness

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the chemical composition parameters of the catalyst from noble metals to simple inorganic metal ions. By altering the material composition to use environmentally benign substances while maintaining the catalytic function through proper structural design, the invention resolves the contradiction between activity and environmental impact

Inventive Principle:
Principle #35Parameter changes

3Reliability

If current artificial catalysts are used for water splitting, then water splitting is achieved, but high oxidant requirement reduces efficiency

Engineering Contradiction:
Improvewater splitting capabilityVSAvoidcatalytic efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent copies the biological water splitting mechanism by replicating the [Mn4CaO4] core structure that naturally performs water splitting in photosystem II. This structural replication enables the artificial catalyst to achieve water splitting with lower oxidant requirements and higher efficiency, matching biological system performance

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent changes the oxidant requirement parameter by designing a catalyst with optimized electronic structure and coordination environment. The [Mn4CaO4] core with specific ligand arrangement facilitates water oxidation at lower potentials, improving catalytic efficiency and reducing the need for strong oxidants

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The [Mn4CaO4] catalysts efficiently split water on an electrode surface, releasing oxygen and electrons, offering a cost-effective and environmentally friendly alternative to existing artificial catalysts, with physical and chemical properties similar to the biological model.

Implementation Method 1

These compounds can catalyze the splitting of water to release oxygen in the presence of oxidant and can transfer the electrons released by the splitting of water to the surface of the electrode to form current

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

can transfer the electrons released by the splitting of water to the surface of the electrode to form current

Methodology Applied
Scientific EffectElectron transfer:

Data Source

PatentUS10421065B2Water splitting catalyst containing Mn<sub>4</sub>CaO<sub>4 </sub>core structure, preparation process and application thereof
Publication Date: 2019.09.24 INST OF CHEM
  • US10421065B2 patent drawing
  • US10421065B2 patent drawing
  • US10421065B2 patent drawing

AI summary

The present invention provides a process for preparing a water splitting catalyst containing [Mn4CaO4] core structure and use thereof. The present invention provides clusters containing [Mn4CaO4] core structure by a chemical synthesis using inexpensive metal ions (Mn2+, Ca2+ ions), simple carboxyl ligands and a permanganate, performed single crystal X-ray diffraction on their space structure, and characterized their physical and chemical properties with electron spectrum, electrochemical and electron paramagnetic resonance technologies and the like. These compounds can catalyze water splitting in the presence of oxidant to release oxygen and can also catalyze water splitting on the surface of an electrode to release electrons onto the surface of the electrode to form a current.