MnAl Alloy Metamagnetism Wide Temperature Range

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Solution Overview

Problem

Metamagnetic materials that exhibit metamagnetism only near the Curie temperature are impractical for applications like current limiters due to their limited temperature range of effectiveness.

Innovation Solution

A MnAl alloy with a specific composition and structure, exhibiting antiferromagnetism that transitions to ferromagnetism over a wide temperature range, achieved by adjusting the Mn/Al ratio and using a heat treatment process to stabilize the antiferromagnetic state, allowing for AFM-FM transition type metamagnetism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional MnAl alloys with 50:50 Mn/Al ratio are used, then ferromagnetic properties are achieved, but metamagnetism cannot be exhibited

Engineering Contradiction:
Improvemetamagnetic propertyVSAvoidMn/Al ratio control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the Mn/Al ratio parameter from the conventional 50:50 to a Mn-excess composition (52:48 to 56:44), which fundamentally alters the magnetic properties to enable metamagnetism. This parameter change allows the alloy to exhibit both antiferromagnetic and ferromagnetic phases, achieving the desired metamagnetic property while maintaining manufacturability through standard alloying processes.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If Mn ratio is increased to exhibit metamagnetism, then wide temperature range metamagnetism is achieved, but crystal structure stability deteriorates

Engineering Contradiction:
Improvemetamagnetic temperature rangeVSAvoidτ-MnAl phase stability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The patent optimizes the Mn/Al ratio within a specific range (52:48 to 56:44) to achieve a balance between exhibiting wide-temperature-range metamagnetism and maintaining the stability of the τ-MnAl crystal phase. This controlled parameter change ensures that the alloy remains structurally stable while displaying the desired magnetic properties across a broad temperature range.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If heat treatment temperature is increased to stabilize τ-MnAl phase, then ferromagnetic properties are improved, but antiferromagnetic order is lost

Engineering Contradiction:
Improveferromagnetic propertyVSAvoidantiferromagnetic order temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent employs a two-stage heat treatment process with controlled temperature parameters: first heat treatment at 400-600°C to stabilize the τ-MnAl phase and develop ferromagnetic properties, followed by second heat treatment at 200-400°C to preserve and enhance antiferromagnetic order. This sequential parameter control allows both magnetic properties to coexist and enable metamagnetism.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The MnAl alloy demonstrates metamagnetism from −100° C. to 200° C., enabling broader application in devices such as current limiters and magnetic refrigerators.

Implementation Method 1

The MnAl alloy having metamagnetism... metamagnetism refers to a property in which magnetism undergoes transition from paramagnetism or antiferromagnetism to ferromagnetism by a magnetic field

Methodology Applied
Scientific EffectMetamagnetism:

Implementation Method 2

the magnetic structure of the τ-MnAl phase has an antiferromagnetic structure... undergoes transition from antiferromagnetism to ferromagnetism by a magnetic field

Methodology Applied
Scientific EffectAntiferromagnetism:

Implementation Method 3

using a heat treatment process to stabilize the antiferromagnetic state

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS11441218B2MnAl alloy and production method thereof
Publication Date: 2022.09.13 TDK CORP
  • US11441218B2 patent drawing
  • US11441218B2 patent drawing
  • US11441218B2 patent drawing

AI summary

An object of the present invention is to provide a Mn-based alloy exhibiting metamagnetism over a wide temperature range. A Mn-based alloy according to the present invention is a MnAl alloy having metamagnetism. The metamagnetism refers to a property in which magnetism undergoes transition from paramagnetism or antiferromagnetism to ferromagnetism by a magnetic field. In the MnAl alloy, an antiferromagnetic state is adequately stable, so that by imparting AFM-FM transition type metamagnetism (the type of metamagnetism undergoing transition from antiferromagnetism to ferromagnetism), it is possible to obtain metamagnetism over a wide temperature range, particularly, over a temperature range of −100° C. to 200° C.