Mo-Doped Ternary Cathode for Li-Ion Battery Capacity and Stability

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Solution Overview

Problem

Lithium ion batteries using LiCoO2 cathode active materials face challenges with high cost, thermal instability, and limited specific capacity, while ternary materials like LiNi0.8Co0.1Mn0.1O2 have relatively low specific capacity and capacity retention issues.

Innovation Solution

The development of a cathode active material with the chemical formula Li[(Ni0.8Co0.1Mn0.1)1-xMox]O2, where 0<x≦0.05, is achieved through a method involving the mixing of Li, Ni, Co, Mn, and Mo sources in a multi-carboxylic acid solution, forming a sol, then spray drying and heating to produce a dry gel, which is further processed to enhance thermal stability and specific capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If LiCoO2 is used as cathode active material, then high capacity and high voltage are achieved, but cost increases due to scarce cobalt

Engineering Contradiction:
Improvespecific capacityVSAvoidcost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent changes the compositional parameters by replacing cobalt with nickel, manganese, and molybdenum in controlled ratios (LiNi0.8Co0.1Mn0.1O2 and LiNi0.7Co0.2Mn0.1O2), thereby reducing cobalt content while maintaining electrochemical performance and lowering material cost

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite ternary cathode materials by combining multiple metal elements (Ni, Co, Mn, Mo) in specific proportions, achieving a balance between capacity, stability, and cost-effectiveness through synergistic interactions among the components

Inventive Principle:
Principle #40Composite materials

2Power

If LiCoO2 is used as cathode active material, then high voltage is achieved, but thermal stability deteriorates due to decomposition by heat

Engineering Contradiction:
ImprovevoltageVSAvoidthermal stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent modifies the chemical composition parameters by incorporating thermally stable elements (Mn, Mo) alongside Ni and Co in optimized ratios, which suppresses exothermic decomposition reactions while preserving high voltage characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potentially harmful thermal decomposition behavior into beneficial thermal stability by using Mn and Mo doping to suppress oxygen release and exothermic reactions, thereby improving safety without sacrificing voltage performance

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Quantity of substance

If LiNi0.8Co0.1Mn0.1O2 is used to improve specific capacity, then cost and thermal stability are improved, but capacity retention deteriorates after numerous cycles

Engineering Contradiction:
Improvespecific capacityVSAvoidcapacity retention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent optimizes the compositional parameters by adjusting the ratios of Ni, Co, Mn, and Mo (comparing LiNi0.8Co0.1Mn0.1O2 with LiNi0.7Co0.2Mn0.1O2), where increased Mo content and adjusted Ni:Co ratio enhance structural stability and reduce capacity fade during cycling

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces Mo as an intermediary element that mediates between Ni (providing capacity) and Co/Mn (providing stability), with Mo doping suppressing cation mixing and Jahn-Teller distortion to improve long-term cycling stability

Inventive Principle:
Principle #24Intermediary (Mediator)

4Quantity of substance

If content of Ni is increased to improve specific capacity, then capacity is improved, but thermal stability may deteriorate

Engineering Contradiction:
Improvespecific capacityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent precisely controls the compositional parameters by limiting Ni content to 0.7-0.8 while maintaining Co and Mn at 0.1-0.2 each, and introducing Mo doping, thereby achieving high capacity without excessive thermal instability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a balanced composite material system where high-Ni content is compensated by stabilizing elements (Co, Mn, Mo), achieving synergistic effects that provide both high capacity and acceptable thermal stability

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in improved thermal stability and specific capacity retention, with Mo doping reducing crystalline grain size and enhancing lithium ion diffusion, leading to better electrochemical performance and capacity retention in lithium ion batteries.

Implementation Method 1

heating the sol at a temperature in a range from 50° C. to 80° C. to form a wet gel

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

spray drying the wet gel to form a dry gel

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

heating the dry gel at a first temperature and then at a second temperature, the first temperature is in a range from 400° C. to 500° C., the second temperature is in a range from 750° C. to 850° C.

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS9570745B2Cathode active material and method for making the same
Publication Date: 2017.02.14 JIANGSU HUADONG INST OF LI ION BATTERY CO LTD
  • US9570745B2 patent drawing
  • US9570745B2 patent drawing
  • US9570745B2 patent drawing

AI summary

A method for making a cathode active material of a lithium ion battery, the cathode active material being represented by a chemical formula of Li[(Ni0.8Co0.1Mn0.1)1-xMox]O2, wherein 0&lt;x≦0.05. Source liquid solutions of Li, Ni2+, Co2+, Mn2+, and Mo6+ are mixed in stoichiometric ratio in a multi-carboxylic acid solution to form a solution. The solution is heated at 50° C. to 80° C. to form a wet gel. The wet gel is spray dried to form a dry gel. The dry gel is heated at a first temperature and then at a second temperature, the first temperature is in a range of 400° C. to 500° C., the second temperature is in a range of 750° C. to 850° C.