Mobile 3D Scanning Platform With Simultaneous Coordinate Registration

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Solution Overview

Problem

Existing 3D scanning systems require multiple stationary scans and are cumbersome, leading to lower data quality and increased time in scanning environments, especially in time-sensitive situations like crime or accident scene investigations.

Innovation Solution

A mobile scanning platform with a movable base unit equipped with a first scanner for 3D measurements and a second scanner with a rotary mirror, allowing simultaneous 3D scanning and map generation while moving, utilizing processors to register data in a common frame of reference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If a TOF scanner is moved to different locations to obtain complete scans, then the completeness of the scan improves, but the time required to scan the environment increases

Engineering Contradiction:
Improvecompleteness of scanVSAvoidtime required to scan
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The patent applies the Dynamics principle by enabling the scanner to perform measurements while in motion rather than requiring it to be stationary at multiple locations. The mobile scanning system captures 3D coordinate data continuously as it moves through the environment, eliminating the need to stop at multiple scan positions and significantly reducing the total scanning time while maintaining complete coverage of the scanned area.

Inventive Principle:
Principle #15Dynamics

2Productivity

If measurement systems are mounted to movable structures like carts, then the scanning speed improves, but the data quality decreases

Engineering Contradiction:
Improvescanning speedVSAvoiddata quality
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies the Intermediary principle by introducing a specialized mobile platform that serves as an intermediary between stationary high-precision scanners and moving inspection needs. This platform integrates the scanner with motion compensation mechanisms and stabilization systems, allowing the scanner to move while maintaining measurement precision comparable to stationary systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If the cart is stopped at scan locations to perform measurements, then the measurement precision improves, but the total scanning time increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoidtotal scanning time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies the Continuity of useful action principle by enabling continuous scanning measurements to be performed while the platform is in motion, rather than requiring intermittent stops at scan locations. The system maintains continuous data acquisition throughout the entire scanning process, eliminating idle time between measurements and significantly reducing the total time required to complete the scan while maintaining measurement precision through motion compensation.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables faster and more efficient scanning of environments with improved data quality by allowing simultaneous 3D scanning and map generation during movement, reducing the need for multiple stationary scans.

Implementation Method 1

A TOF laser scanner is a scanner in which the distance to a target point is determined based on the speed of light in air between the scanner and a target point

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Implementation Method 2

the second scanner having a rotary mirror arranged to reflect an emitted second beam of light and a second reflected light

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12085409B2Mobile system and method of scanning an environment
Publication Date: 2024.09.10 FARO TECHNOLOGIES INC
  • US12085409B2 patent drawing
  • US12085409B2 patent drawing
  • US12085409B2 patent drawing

AI summary

A system and method for measuring three-dimensional (3D) coordinate values of an environment is provided. The system includes a movable base unit a first scanner and a second scanner. One or more processors performing a method that includes causing the first scanner to determine first plurality of coordinate values in a first frame of reference based at least in part on a measurement by at least one sensor. The second scanner determines a second plurality of 3D coordinate values in a second frame of reference as the base unit is moved from a first position to a second position. The determining of the first coordinate values and the second plurality of 3D coordinate values being performed simultaneously. The second plurality of 3D coordinate values are registered in a common frame of reference based on the first plurality of coordinate values.