Mobile Climate Control Assembly With Fixed-Housing Airflow Steering

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Solution Overview

Problem

Existing climate control devices for mobile or remote environments are inefficient and impractical, as they often require rotation of fan housings, which leads to mechanical failures, high costs, and limited control over air directional flow.

Innovation Solution

A mobile climate control assembly with computer-controlled fan blower-wheel assemblies that generate air velocity gradients without rotating the fan housing, using two crossflow or tangential fans angled with respect to each other, and an electronic controller to independently control airflow across a wide angular range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If rotatable fan housing is used to control directional air flow, then air flow direction control is achieved, but device complexity and mechanical failure risk increase due to motors and bearings

Engineering Contradiction:
Improveair flow direction controlVSAvoidmechanical components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical rotation system (motors and bearings that rotate the entire fan housing) with a fixed housing design that uses electronically controlled fan blade assemblies. The directional control is achieved through electronic control of multiple fan units rather than mechanical rotation, eliminating the need for complex rotating mechanical components while maintaining adaptability in air flow direction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent divides the fan system into multiple independent fan blower-wheel assemblies (first and second fans) that can be independently controlled. Each fan assembly can be directed at different angles, allowing the system to achieve variable air flow directions without rotating the entire housing. This segmentation enables directional control through electronic means rather than mechanical rotation.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If rotatable fan housing is used to distribute air flow, then air distribution is achieved, but reliability decreases due to more moving parts prone to failure

Engineering Contradiction:
Improveair flow distributionVSAvoidmechanical failure resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent eliminates the mechanical rotation system (motors and bearings) by using a fixed housing with electronically controlled fan assemblies. The air flow distribution is achieved through electronic control of multiple fan units rather than mechanical rotation, removing the moving parts that are prone to failure and thereby improving reliability while maintaining air flow distribution capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If traditional fan housing rotation is used, then air flow control is achieved, but manufacturing cost increases due to additional components

Engineering Contradiction:
Improvedirectional flow controlVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent replaces the expensive mechanical rotation system with a simpler fixed housing design that uses electronic control of fan assemblies. This substitution eliminates the need for motors and bearings, reducing component costs and simplifying manufacturing while maintaining the capability for directional air flow control through electronic means.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses multiple independently controllable fan assemblies within a fixed housing. This segmentation allows the system to achieve directional control without the expensive mechanical rotation mechanism, as each fan can be electronically directed at different angles, reducing overall manufacturing costs while maintaining adaptability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides efficient and effective climate control by generating oscillated airflow patterns up to 160° without the need for rotating parts, reducing mechanical failures and costs, and allowing precise control over ambient air flow.

Implementation Method 1

a first fan blower-wheel assembly and a second fan blower assembly each respectively having a wheel member and an air deflector wall. The wheel member is disposed within the housing cavity and with a plurality of wheel blades disposed circumferentially around the wheel member and operably configured to rotate 360° around an axis of rotation

Methodology Applied
Scientific EffectAerodynamic force: Aerofoil

Implementation Method 2

The air deflector wall is coupled to the housing and surrounding a partial circumference of the wheel member and having a front end portion disposed proximal to the front face of the housing and configured to direct air generated from the wheel member outwardly away from the front face of the housing

Methodology Applied
Scientific EffectGeometric flow direction: Geometry

Data Source

PatentUS11585350B2Mobile climate control assembly and method of use
Publication Date: 2023.02.21 CLEVA TECHNOLOGIES LLC
  • US11585350B2 patent drawing
  • US11585350B2 patent drawing
  • US11585350B2 patent drawing

AI summary

A mobile climate control assembly that includes a portable housing with a first fan blower-wheel assembly and a second fan blower assembly each respectively having a wheel blade member, partially surrounded by an air deflector wall, disposed within a housing cavity and operably configured to rotate 360° around an axis of rotation parallel and non-co-planar with respect to one another. The assembly also includes a fan motor operably coupled to the wheel blade members and an electronic controller electronically and communicatively coupled to the fan motor and operably configured to independently and selectively control rotation of the wheel member of each of the first and second fan blower-wheel assemblies to generate an ambient air velocity gradient along at least an approximate 90° angular traverse path from the front face and without rotation of the portable housing.