Dual-Interface Mobile Data Memory for Explosion-Prone Areas

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Solution Overview

Problem

Existing mobile data memories for explosion-prone areas require complex and costly certification processes due to the need for intrinsically safe interfaces, which complicates data exchange between devices and data processing equipment, especially when using standardized or proprietary interfaces.

Innovation Solution

A mobile data memory with dual interfaces - a USB interface for data processing equipment and an SPI interface for devices in explosion-prone areas, where the SPI interface is designed as intrinsically safe, allowing for data exchange without additional hardware and simplifying the certification process by eliminating the need for file systems and using a control unit to emulate file systems when connected to data processing equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a standardized interface (e.g., USB) is used for data exchange with data processing equipment, then compatibility and ease of operation are improved, but device complexity and certification effort increase due to complex protocol implementation requirements

Engineering Contradiction:
Improveease of data exchangeVSAvoidprotocol implementation complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The data memory device is segmented into two distinct interface units: a first interface unit for standardized interfaces (USB, Ethernet) connecting to data processing equipment, and a second interface unit for proprietary interfaces connecting to devices in explosion-prone areas. This segmentation allows each interface to be optimized independently, with the standardized interface handling complex protocols only when needed for data evaluation, while the intrinsically safe interface maintains simplicity for operational safety.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The data memory device acts as an intermediary between data processing equipment and devices in explosion-prone areas. It receives data via the intrinsically safe proprietary interface, stores it temporarily, and then transfers it to the standardized interface for connection to external equipment. This mediator role eliminates the need for direct complex protocol implementation in the intrinsically safe device, as the data memory handles protocol conversion and data management.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If all components are designed as intrinsically safe, then operational security is improved, but device complexity and certification costs increase

Engineering Contradiction:
Improveoperational securityVSAvoidcertification complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is segmented into intrinsically safe components (second interface unit, memory device) and non-intrinsically safe components (first interface unit). The intrinsically safe portion is minimized to only what is necessary for safe operation in explosion-prone areas, while the standardized interface portion can be updated or replaced without affecting certification. This segmentation reduces the scope of certification required while maintaining operational security where needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Intrinsically safe design characteristics are applied locally only to the second interface unit and memory device that operate in explosion-prone areas, rather than requiring the entire device including the standardized first interface unit to be intrinsically safe. This localized application of safety requirements reduces overall device complexity and certification burden while maintaining safety where required.

Inventive Principle:
Principle #3Local quality

3Device complexity

If a proprietary interface is used, then device complexity is reduced, but adaptability decreases due to the need for special converters for PC connection

Engineering Contradiction:
Improveinterface simplicityVSAvoidcompatibility with data processing equipment
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The data memory device provides universal compatibility by incorporating multiple interface units: it can connect to devices in explosion-prone areas via the proprietary second interface unit, and simultaneously or alternatively connect to standard data processing equipment via the first standardized interface unit. This multi-functionality eliminates the need for separate converters, as the data memory itself serves as the conversion point between different interface types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The data memory device serves as an intermediary that bridges the proprietary interface and standardized interfaces. Data can be exchanged with devices in explosion-prone areas through the simple proprietary interface, then the data memory automatically handles the conversion and transmission through the standardized interface to PCs or other data processing equipment, eliminating the need for external converters.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Speed

If direct data connection is made between explosion-prone area devices and data processing equipment, then data exchange speed is improved, but operational security deteriorates

Engineering Contradiction:
Improvedata exchange speedVSAvoidexplosion safety
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The data memory device acts as a physical and electrical intermediary between devices in explosion-prone areas and data processing equipment. It receives data through the intrinsically safe second interface unit, temporarily stores it in its memory device, and then transfers it via the first standardized interface unit to external equipment. This mediator role maintains fast data exchange while ensuring that no direct electrical connection exists between the explosion-prone area and external equipment, preserving operational security.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The data exchange path is segmented into two separate connections: one through the intrinsically safe second interface unit connecting to devices in explosion-prone areas, and another through the standardized first interface unit connecting to data processing equipment. The data memory device bridges these segments, allowing fast local data collection while maintaining safe electrical isolation from external equipment, thus preserving both speed and safety.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8896999B2Mobile data memory
Publication Date: 2014.11.25 ENDRESSHAUSER SICK GMBHCO KG
  • US8896999B2 patent drawing
  • US8896999B2 patent drawing
  • US8896999B2 patent drawing

AI summary

A mobile data memory which is designed such that it can be used in an intrinsically safe manner in explosion-prone areas includes a memory device which has a first interface and a second interface for data exchange, wherein the second interface is designed in an intrinsically safe manner and for data exchange with a device, in particular with a sensor, and the first interface is designed for data exchange with data processing equipment, in particular for data evaluation.