Modular Mobile Energy Store for Cordless Tool Battery Runtime

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Solution Overview

Problem

Rechargeable battery devices for power tools quickly deplete during heavy use or series applications, especially in locations without a power supply, necessitating frequent recharging or replacement, which is inconvenient and environmentally harmful.

Innovation Solution

A mobile energy store with a modular structure, comprising a chassis, storage unit, and control head, equipped with rechargeable battery interfaces and an optional electric drive, allowing easy transport and efficient charging of batteries or devices, reducing reliance on gasoline or diesel generators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If rechargeable battery devices are used to operate without a cable connection, then mobility and independence from power supply lines are improved, but the duration of action is limited due to quick exhaustion of on-board batteries

Engineering Contradiction:
ImprovemobilityVSAvoidbattery operating time
Core Design Contradiction:
Ease of operationVSDuration of action of moving object

Solution Approach 1:

A mobile energy store serves as an intermediary device between the public power supply and the rechargeable battery devices. It receives electrical energy from the public power supply via a rechargeable battery interface and outputs energy to rechargeable batteries, enabling continuous operation of power tools without being constrained by the limited capacity of on-board batteries.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of moving object

If a mobile energy store is designed to provide stable electrical energy supply, then the duration of action is improved, but the weight of the moving object increases

Engineering Contradiction:
Improveenergy supply durationVSAvoidenergy store weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The mobile energy store employs a modular storage unit comprising multiple rechargeable battery modules that can be stacked vertically. This segmentation allows the system to provide extended energy supply duration by adding more modules as needed, while maintaining manageable weight through distributed mass and optional modular configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heavy energy storage capacity is extracted from the individual power tools and consolidated into a separate mobile energy store. This allows the power tools to remain lightweight and portable, while the energy store provides the necessary energy capacity through its dedicated storage unit with multiple battery modules.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If the storage unit is designed with modular structure for easy transportation, then ease of operation is improved, but the stability of the object's composition is worsened

Engineering Contradiction:
ImprovetransportabilityVSAvoidmodular connection stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The storage unit is divided into multiple identical rechargeable battery modules that can be stacked vertically and connected through standardized interfaces. This segmentation enables easy transportation by allowing the stack to be separated into individual modules or smaller groups, while the standardized connection interfaces maintain stable and reliable electrical and mechanical connections when assembled.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a stable and efficient supply of electrical energy, enabling continuous operation of power tools without a fixed power source, reducing environmental impact by minimizing noise and emissions, and allowing flexible energy storage adaptation to user needs.

Implementation Method 1

a storage unit (3) which may have a modular structure and may comprise storage modules (7), wherein the mobile energy store (1) also has a number of rechargeable battery interfaces (6) for outputting the electrical energy to rechargeable batteries

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Data Source

PatentUS12620659B2Mobile energy store and method for operating a mobile energy store
Publication Date: 2026.05.05 HILTI AG
  • US12620659B2 patent drawing

AI summary

A mobile energy store for outputting electrical energy. The mobile energy store has, in particular, a storage unit which may have a modular structure and may comprise storage modules, wherein the mobile energy store also has a number of rechargeable battery interfaces for outputting the electrical energy to rechargeable batteries and/or electrical devices comprising rechargeable batteries. A method for operating a mobile energy store, wherein the storage unit of the mobile energy store can be charged with electrical energy and the electrical energy is output from the storage unit to rechargeable batteries and/or electrical devices including rechargeable batteries with at least one rechargeable battery interface.