Mobile EV Charging With Ammonia Cracking and Fuel Cell Buffering

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Solution Overview

Problem

Existing electric vehicle charging systems lack mobility and efficiency, particularly in providing rapid and flexible charging solutions for electric vehicles in remote or construction site locations.

Innovation Solution

A mobile electric charging system comprising a mobile platform with an ammonia storage tank, ammonia cracker, hydrogen fuel cell, electric storage, charging electronics, and DC to DC charging ports, which can be easily moved to charge electric vehicles and also power AC loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a mobile charging system uses ammonia storage tank and ammonia cracker to generate hydrogen on-site, then charging flexibility and mobility are improved, but device complexity increases due to multiple components (ammonia storage tank, ammonia cracker, hydrogen fuel cell, electric storage, charging electronics)

Engineering Contradiction:
Improvecharging flexibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The charging system is divided into separate functional modules: ammonia storage tank, ammonia cracker, hydrogen fuel cell, electric storage, and charging electronics. Each module performs a specific function and can be independently maintained or replaced, reducing overall system complexity while maintaining flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mobile charging system is designed to serve multiple purposes: it can charge electric vehicles using DC fast charging, provide AC power to stationary loads, and operate in various locations including remote sites and construction zones. This multi-functionality increases adaptability without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If the system provides Level 3 DC Fast Charging capability, then charging speed and productivity are improved, but energy consumption and use of energy increase due to high power requirements

Engineering Contradiction:
Improvecharging speedVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system includes electric storage (battery) that pre-stores electrical energy generated by the hydrogen fuel cell. This allows the system to deliver high-power DC fast charging to vehicles without consuming energy at the moment of charging, as the energy was previously stored during fuel cell operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The hydrogen fuel cell acts as an intermediary energy conversion device, converting chemical energy from ammonia into electrical energy that is then stored in the battery. This intermediate conversion step enables efficient energy management and reduces direct energy consumption during the charging process.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the mobile platform is designed to be readily moved between locations, then mobility and ease of operation are improved, but stability and reliability may worsen due to frequent movement and potential vibrations

Engineering Contradiction:
ImprovemobilityVSAvoidsystem stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system is designed as a mobile platform that can be easily transported to different locations. The dynamic nature of the platform is accommodated by using vibration-resistant mounting for sensitive components and incorporating stabilization mechanisms that maintain system reliability during movement and operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides efficient and flexible charging solutions for electric vehicles, including Level 3 DC Fast Charging, and can power various AC loads, enhancing mobility and operational efficiency in remote locations.

Implementation Method 1

an ammonia cracker (30) connected to the storage tank and supported by the mobile platform

Methodology Applied
Scientific EffectChemical decomposition: Decomposition (biological)

Implementation Method 2

a hydrogen fuel cell (40) connected to the ammonia cracker and supported by the mobile platform

Methodology Applied
Scientific EffectFuel cell electrochemical conversion: Fuel Cell

Data Source

PatentUS20250153590A1Mobile charging system for electric vehicles
Publication Date: 2025.05.15 MOOG INC
  • US20250153590A1 patent drawing
  • US20250153590A1 patent drawing
  • US20250153590A1 patent drawing

AI summary

A mobile charging system comprising a mobile platform configured to be readily moved from a first location to a second location, an ammonia storage tank supported by the mobile platform, an ammonia cracker connected to the storage tank and supported by the mobile platform, a hydrogen fuel cell connected to the ammonia cracker and supported by the mobile platform, an electric storage connected to the hydrogen fuel cell and supported by the mobile platform, charging electronics connected to the electric storage and supported by the mobile platform, and at least one DC to DC electronic charging port supported by the mobile platform and configured to connect to the charging port of an electric vehicle.