Mobile Floating DAC Systems for Deepwater CO2 Sequestration

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Solution Overview

Problem

Current carbon capture and sequestration technologies are inadequate for deepwater operations, lacking robust and efficient systems for transferring CO2 from floating structures to subsurface storage formations, and there is a need for mobile offshore units that can operate in various water depths and accommodate different carbon capture technologies.

Innovation Solution

A mobile offshore carbon capture and sequestration unit (MOCCASU) system comprising a floatable hull with CO2 removal units, compressors, and transfer conduits connecting to a second offshore or subsea installation for injecting CO2 into subsurface storage formations, utilizing existing equipment and renewable energy sources for operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If jack-up structures are used for offshore drilling or production, then operations can be conducted in shallow to medium water depths (up to 500 feet), but the system cannot operate in deepwater environments

Engineering Contradiction:
Improveoperational capability in deepwaterVSAvoidwater depth range
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The system transitions from static jack-up structures to a dynamic floating mobile offshore unit that can navigate and position itself in various water depths. The floating hull design allows the unit to operate in deepwater environments where jack-up structures cannot reach, while still providing stable platforms for carbon capture operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The floating mobile offshore unit is designed as a universal platform that can perform multiple functions: carbon dioxide capture through DAC units, compression of captured CO2, transfer to subsea storage formations, and potential natural gas processing. This multi-functional design replaces the need for separate specialized structures for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a fixed offshore structure is used for carbon capture, then the system provides stable operation, but the system lacks mobility and cannot be repositioned to different locations

Engineering Contradiction:
Improveoperational stabilityVSAvoidmobility and repositioning capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system combines the stability needed for reliable carbon capture operations with the mobility to reposition. The floating hull provides a stable platform during operations while the vessel can be towed or self-propelled to different locations, enabling both operational reliability and geographical flexibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system is designed as a modular floating unit that can be independently deployed and repositioned. The modular design allows the carbon capture facility to be separated from fixed infrastructure, enabling mobility while maintaining operational stability through proper mooring and positioning systems.

Inventive Principle:
Principle #1Segmentation

3Reliability

If custom-built dedicated carbon capture infrastructure is constructed, then the system is optimized for carbon capture, but the system incurs high capital costs and long development time

Engineering Contradiction:
Improvecarbon capture optimizationVSAvoidcapital cost and development time
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The floating mobile offshore unit is designed as a universal platform that can serve multiple purposes: carbon dioxide capture, compression, transfer to storage, and potentially natural gas processing or other offshore operations. This multi-functionality reduces the need for custom-built dedicated infrastructure, thereby lowering capital costs and development time while maintaining carbon capture effectiveness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses dynamic, adaptable technology rather than static, fixed infrastructure. The floating unit can be deployed more quickly than fixed structures and can be repositioned or repurposed as needs change, reducing both initial capital investment and long-term development costs while maintaining optimized carbon capture performance.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If extensive interfacing and integration between multiple systems is implemented, then the system achieves full functionality, but the system complexity increases significantly

Engineering Contradiction:
Improvesystem functionalityVSAvoidsystem integration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system merges multiple functions into a single integrated floating platform: DAC units for carbon capture, compressors for CO2 compression, transfer conduits for transporting CO2 to subsea storage, and potential natural gas processing capabilities. This consolidation reduces the number of separate interfaces and integrations needed compared to having separate fixed structures for each function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The universal floating platform design allows a single system to perform multiple functions with standardized interfaces. The platform can handle different operations (CO2 capture, compression, transfer, and potentially gas processing) through common infrastructure, reducing overall system complexity compared to multiple specialized systems requiring extensive inter-facility integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The MOCCASU system enables efficient CO2 capture and sequestration in deepwater environments, reducing operational risks and costs by using modular, scalable designs with redundant components and minimal interfacing, and integrating renewable energy systems.

Implementation Method 1

one or more CO2 removal units configured to remove CO2 from atmospheric air through Direct Air Capture (DAC) and form captured CO2

Methodology Applied
Scientific EffectDirect Air Capture: Absorption (physical)

Implementation Method 2

one or more compressors configured to compress the captured CO2 to a pressure sufficient to transfer the captured CO2 through one or more conduits to the second installation

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

transferring the captured CO2 through one or more transfer conduits to the second installation or the subsea system

Methodology Applied
Scientific EffectPressure-driven flow: Pressure Gradient

Implementation Method 4

one or more CO2 injection wells configured to inject the captured CO2 into a subsurface storage formation selected from a depleted oil/gas reservoir, a saline aquifer, or other rock strata

Methodology Applied
Scientific EffectPressure-driven injection: Pressure Gradient

Data Source

PatentUS12378847B2Mobile offshore carbon capture and sequestration systems and methods using floating structure
Publication Date: 2025.08.05 VTEC CONSULTING LLC
  • US12378847B2 patent drawing
  • US12378847B2 patent drawing
  • US12378847B2 patent drawing

AI summary

Systems and methods for mobile offshore carbon capture and sequestration operations. One system includes a first floating offshore installation featuring a direct air capture (DAC) unit, carbon dioxide dehydration unit, CO2 compression unit, and transfer system, and a second floating offshore installation featuring carbon dioxide injection facilities to inject carbon dioxide into an underground reservoir. In other systems and methods, a subsea system is substituted for the second floating offshore installation.