Wireless Monitoring for Mobile Fluid Applicator Temperature and Pressure
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Fluid applicator systems, particularly those used for polyurea and polyurethane applications, face challenges in remote monitoring and data management, as they are often mobile and deployed in various locations, making it difficult to gather and archive real-time and historical operational data efficiently.
Innovation Solution
A remote monitoring system comprising a fluid handling system with temperature and pressure sensors, a processor, and a communications module that transmits data via a network to an end-user accessible data storage server, providing a graphical user interface for real-time and historical data access.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If fluid applicators are made mobile and deployed in various locations, then versatility and adaptability are improved, but remote monitoring and data management become difficult
Solution Approach 1:
A communications module acts as an intermediary between the mobile fluid applicator and remote monitoring systems. This module collects operational data from sensors and transmits it via communication networks to remote servers, enabling data access without requiring direct physical connection to the mobile device.
Solution Approach 2:
The system transitions from local-only data access to multi-dimensional data access by implementing remote monitoring capabilities. Data can now be accessed both locally at the device and remotely through network connections, adding a spatial dimension to data accessibility that resolves the conflict between mobility and monitoring.
2Ease of operation
If real-time monitoring of multiple geographically distributed devices is implemented, then centralized management capability is improved, but system complexity increases
Solution Approach 1:
The monitoring system is designed with universal functionality to handle multiple fluid applicators through a single unified interface. The server can receive, process, and display data from any number of distributed devices using the same communication protocols and data formats, simplifying centralized management despite the complexity of managing multiple devices.
3Loss of information
If comprehensive operational data is collected and archived, then data completeness is improved, but data transmission and storage requirements increase
Solution Approach 1:
The system extracts and transmits only the most critical operational parameters (temperature, pressure, flow rate) to remote servers, while storing comprehensive historical data locally. This selective extraction approach ensures data completeness for analysis while reducing the burden of continuous transmission and remote storage requirements.
Data Source
AI summary
In one embodiment, a remote monitoring system for a fluid applicator system is disclosed. The fluid applicator system is disposed to heat and pump spray fluid, and to transmit reports including sensed temperatures, pressures, and other operational parameters of the fluid applicator system via a wireless network. The remote monitoring system comprises a data storage server, and an end user interface. The data storage server is configured to receive and archive the reports. The end user interface is configured to provide a graphical user interface based on the reports. The graphical user interface illustrates a status of the fluid handling system, sensed and commanded temperatures of the fluid handling system, sensed and commanded pressures of the fluid handling system, and usage statistics of the fluid handling system.