Mobile PEM Fuel Cell Charging With Dual Hydrogen Supply

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Solution Overview

Problem

The global economy faces significant challenges in reducing carbon emissions from fossil fuel use, particularly in transportation and energy generation, due to the variability of renewable energy sources and the instability of current grid systems, which require improved energy storage and grid resilience.

Innovation Solution

Deployment of a coordinated fleet of mobile fuel cell generators (MGRs) across the grid, utilizing various types of fuel cells and hydrogen storage systems, to provide power and ancillary services, with computer systems managing their allocation and operation to optimize carbon intensity and grid stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If variable renewable energy sources are used for electricity generation, then carbon emissions are reduced, but grid stability and frequency control deteriorate

Engineering Contradiction:
Improvecarbon emissionsVSAvoidgrid stability
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent introduces fuel cell generators as an intermediary resource that can rapidly respond to grid frequency deviations. These fuel cells act as a mediator between variable renewable energy sources and the grid, providing fast-acting frequency regulation services that enable higher penetration of renewables while maintaining grid stability through their quick response capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs dynamic response characteristics of fuel cell generators that can rapidly adjust their power output in response to real-time grid frequency conditions. This dynamic operation allows the system to maintain stability while accommodating variable renewable energy, as the fuel cells can quickly ramp up or down based on instantaneous grid needs

Inventive Principle:
Principle #15Dynamics

2Reliability

If fossil fuel combustion is used for energy generation, then energy supply reliability is maintained, but carbon emissions and environmental degradation increase

Engineering Contradiction:
Improveenergy supply reliabilityVSAvoidcarbon emissions
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the fundamental parameter of energy generation from chemical combustion to electrochemical conversion. Fuel cells convert chemical energy directly to electrical energy through electrochemical reactions, eliminating the combustion process entirely. This parameter change maintains energy supply reliability while producing only water and heat as byproducts, thereby eliminating carbon emissions associated with fossil fuel combustion

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If fixed charging stations are used for electric vehicles, then charging infrastructure is established, but grid load concentration and transmission requirements increase

Engineering Contradiction:
Improvecharging infrastructureVSAvoidgrid load concentration
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent segments the centralized charging infrastructure into distributed mobile charging units. Instead of concentrating all charging capacity at fixed stations, the system divides charging capability across multiple mobile fuel cell-powered units that can be deployed to different locations. This segmentation reduces peak load concentration at any single point and distributes the power demand across the grid more evenly

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces dynamic, mobile charging units that can move to different locations based on real-time EV charging demands. Unlike static fixed charging stations, these mobile units can dynamically reposition themselves to serve areas with highest charging needs, thereby distributing grid load more effectively and reducing transmission requirements to any single fixed infrastructure point

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances grid resilience, reduces carbon emissions, and improves load balancing by providing dispatchable energy resources and flexible charging solutions for electric vehicles, decoupling them from fixed charging stations and enabling the use of renewable energy sources.

Implementation Method 1

a first vehicle of the fleet of vehicles includes a fuel cell-based power generation system having a plurality of fuel cell stacks configured to provide a power output

Methodology Applied
Scientific EffectFuel cell electrochemical conversion: Fuel Cell

Implementation Method 2

a first vehicle of the fleet of vehicles includes a hydrogen storage system configured to store hydrogen at a high pressure

Methodology Applied
Scientific EffectHigh pressure gas storage: Pressure Increase

Data Source

PatentUS12046780B1Fuel cells as power sources for charging electric vehicles and other electric loads
Publication Date: 2024.07.23 HYBIQUITY INC
  • US12046780B1 patent drawing
  • US12046780B1 patent drawing
  • US12046780B1 patent drawing

AI summary

A mobile generation resource (MGR) comprises a PEM fuel cell stack, hydrogen inputs and a hydrogen bus. A first hydrogen input receives hydrogen at 200 bars pressure which is stored in an onboard hydrogen tank. A second hydrogen input receives hydrogen at a pressure of 100 bars or less. The hydrogen bus, controlled by an MGR computing system, selects either the onboard hydrogen tank or the second hydrogen input as a hydrogen source for the fuel cell stack. A power take-off connection, cable and adapter provide DC electricity produced by the fuel cell stack at a power of at least 50 kilowatts. The MGR computing system communicates with the hydrogen bus and the power take-off connection, cable and adapter. A MGR user app instructs the MGR computing system to select the active source of hydrogen and to direct power produced by the fuel cell stack to the power take-off.