Mobile Autonomous Hydrogen Refueling Station for Vertical Lift Aircraft

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Solution Overview

Problem

Conventional refueling systems for autonomous vertical-lift aircraft are limited by their immovable location and require human interaction, restricting the autonomous nature of the aircraft and limiting their operation.

Innovation Solution

A mobile autonomous refueling system that allows drones and air taxis to refuel without human presence, using a mobile landing pad, sensors for precise positioning, a refueling arm, and a hydrogen storage tank with a compressor and power source, enabling autonomous, around-the-clock refueling in various weather conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If conventional refueling systems are used, then refueling can be performed, but the system is constrained by immoveable location and requires human interaction

Engineering Contradiction:
Improveautonomous refueling capabilityVSAvoidhuman interaction requirement
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The refueling system enables autonomous vertical-lift aircraft to refuel themselves without human intervention. The aircraft autonomously navigates to the refueling station, positions itself using sensors, and the refueling arm automatically connects and transfers fuel, eliminating the need for human operators at the refueling point.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The refueling system transitions from a static, human-operated setup to a dynamic, autonomous system. The mobile refueling station can move to different locations, and the refueling arm can dynamically adjust its position and orientation to match the aircraft's approach, enabling fully autonomous operation.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If conventional refueling systems are used, then refueling can be performed, but the system is constrained by immoveable location

Engineering Contradiction:
Improvedeployment flexibilityVSAvoidrefueling station mobility
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The refueling station is designed as a mobile platform rather than a fixed structure. It can be transported to various locations and deployed as needed, allowing the system to adapt to different operational environments and follow the movement of autonomous aircraft fleets.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The refueling system is divided into modular components including the mobile platform, hydrogen storage tanks, compressor system, and refueling arm. This segmentation allows for flexible deployment configurations and easy transport to different locations.

Inventive Principle:
Principle #1Segmentation

3Productivity

If autonomous refueling is implemented, then operational efficiency increases, but system complexity increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidautonomous positioning system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system replaces manual mechanical positioning with automated sensor-based navigation. Sensors on both the aircraft and refueling station detect each other's position and automatically guide the aircraft into the correct alignment for refueling, eliminating the need for complex manual positioning procedures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The autonomous positioning system uses sensor feedback to continuously monitor the relative position between the aircraft and refueling station. This feedback is processed to automatically adjust the aircraft's position or the refueling arm's orientation, ensuring precise alignment without requiring complex manual intervention.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and autonomous refueling of aircraft, increasing operational efficiency by allowing fuel supply to move with the aircraft, reducing return trip distances, and facilitating deployment in remote or challenging environments for both civilian and military operations.

Implementation Method 1

A compressor is configured to compress the hydrogen fuel into a pressurized state

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

A fuel cell is configured to convert the hydrogen fuel into electrical energy

Methodology Applied
Scientific EffectFuel cell reaction: Fuel Cell

Data Source

PatentUS11142447B2Mobile autonomous hydrogen refueling station
Publication Date: 2021.10.12 TEXTRON INNOVATIONS INC
  • US11142447B2 patent drawing
  • US11142447B2 patent drawing
  • US11142447B2 patent drawing

AI summary

A system and a method for mobilized autonomous hydrogen refueling of vertical lift aircraft using a framed landing pad with sensors, an onboard hydrogen storage tank, an onboard refueling arm configured to couple the hydrogen storage tank to the aircraft and an onboard controller configured to control a flow of fuel from the hydrogen storage tank to the aircraft.