Mobile Ozone Disinfection Unit with Catalytic Decomposition

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current disinfection methods for facilities are inefficient, incomplete, and pose health risks due to high energy consumption, hazardous chemical use, and incomplete removal of contaminants, including nanoparticles and toxic gases, with existing systems being complex and prone to cross-contamination.

Innovation Solution

A method involving the controlled addition of ozone and steam to facilities, with continuous ozone concentration monitoring and separate removal steps to ensure complete decomposition of contaminants, using a mobile disinfection unit equipped with catalytic converters, VOC filters, and electrostatic precipitators to safely and effectively remove residual ozone and pollutants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual cleaning is used for disinfection, then the cleaning process can be performed, but it is time consuming and expensive and contains the risk of cross contamination

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidcleaning time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical cleaning with an automated chemical disinfection system using ozone and hydroxyl radicals. The system uses a control unit to automatically regulate ozone generation and humidity control, eliminating manual intervention and reducing cross-contamination risk while maintaining disinfection effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces ozone and hydroxyl radicals as intermediary substances to perform disinfection. These chemical intermediaries directly kill bacteria and viruses without requiring physical contact or manual cleaning, thereby reducing time and eliminating cross-contamination risks associated with manual handling.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If ozone is used for disinfection, then rapid effect on spores, viruses and bacteria is achieved, but nanoparticle byproducts are formed that can penetrate the respiratory system

Engineering Contradiction:
Improvedisinfection speedVSAvoidrespiratory harm from nanoparticles
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful nanoparticle byproducts of ozone decomposition into beneficial hydroxyl radicals through controlled reaction with water vapor. The system uses humidity control to guide ozone decomposition products toward forming hydroxyl radicals, which are more effective disinfectants without the respiratory penetration hazards of nanoparticles.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the chemical parameters of the disinfection process by controlling humidity levels and ozone concentration. By adjusting these parameters, the system directs the decomposition pathway of ozone to favor hydroxyl radical formation over nanoparticle formation, maintaining disinfection speed while eliminating harmful byproducts.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If chemical treatment is used for disinfection, then sterilization is achieved, but it is hazardous for the personnel

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidhazard to personnel
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses ozone, a strong oxidant, to achieve sterilization. Ozone naturally decomposes into oxygen after disinfection, leaving no toxic residues. The system controls ozone concentration and exposure time to ensure effective sterilization while preventing harmful accumulation, making it safer for personnel compared to persistent chemical disinfectants.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Solution Approach 2:

The patent employs ozone which naturally decomposes and recycles back into oxygen after completing its disinfection function. This self-decomposing property eliminates the need for separate removal steps and prevents chemical residue accumulation, reducing hazards to personnel while maintaining sterilization effectiveness.

Inventive Principle:
Principle #34Discarding and recovering

4Reliability

If mechanical filtration is used, then pollution particles are collected, but it causes high pressure loss and the filter can become a source of bacterial contamination

Engineering Contradiction:
Improveparticle removal efficiencyVSAvoidfilter maintenance complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical filtration systems with chemical disinfection using ozone and hydroxyl radicals. Instead of physically trapping particles on screens that require maintenance and can become contaminated, the system uses chemical agents that inactivate bacteria and viruses in the air, eliminating filter maintenance needs and preventing filter-based contamination sources.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a safe, efficient, and complete disinfection process with low energy consumption, ensuring thorough removal of contaminants and minimizing health risks, while allowing for continuous monitoring and adjustment of treatment parameters for optimal disinfection conditions.

Implementation Method 1

Ozone is further one of the strongest oxidizing agents known to mankind. During ozone treatment a lot of the substances in air are being oxidized resulting in nanoparticle byproducts

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

a catalytic converter device comprising one or more ozone removal catalysts

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

an electrostatic filter arranged for removing molecules, particles, droplets, smoke and dust

Methodology Applied
Scientific EffectElectrostatic filtration: Electrostatics

Implementation Method 4

a VOC filter arranged for removing bacterial viruses and other contaminants

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 5

Ozone in combination with humidity is known to have a rapid effect on spores, viruses and bacteria

Methodology Applied
Scientific EffectOzone disinfection: Ozone

Data Source

PatentEP2806903B1A mobile disinfection unit for disinfecting a given facility or equipment and a method of using said unit
Publication Date: 2017.12.13 O3 TECH RES & DEV
  • EP2806903B1 patent drawingFigure 1
  • EP2806903B1 patent drawingFigure 2
  • EP2806903B1 patent drawingFigure 3

AI summary

A method for disinfecting a given facility or equipment and a mobile disinfection unit for use in the method. The present invention relates to a method of disinfecting a given facility or equipment such as a room, apparatus, container or vehicle and a mobile disinfection unit (1) for use in the method. The method comprises a treatment step arranged for adding ozone and steam/water droplets into the air of the facility or equipment, means (25) for continuously detecting the ozone concentration in the facility or equipment, and a removal step arranged for removing residual ozone and any contaminates from the facility or equipment when a predefined ozone concentration has been reached and maintained for a specific time interval.