Mobile panel cleaner

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Solution Overview

Problem

Current mobile panel maintenance systems lack efficient and automated solutions for maintaining panels, such as solar panels, which are scattered over large areas and require precise positioning and cleaning, often relying on manual labor or rudimentary equipment.

Innovation Solution

A mobile panel maintenance system comprising a mobile base with a carriage arm and panel maintenance assembly, equipped with navigation sensors, fluid reservoirs, and cleaning mechanisms, controlled by logic control circuits and software that enables automated translational motion and cleaning operations, utilizing GPS and RTK for precise positioning and fluid management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual labor or rudimentary equipment is used for panel maintenance, then device complexity is reduced, but productivity and cleaning efficiency deteriorate

Engineering Contradiction:
Improvepanel maintenance efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The mobile panel maintenance system is divided into distinct functional modules: a mobile base for navigation, a carriage arm for positioning, and a panel maintenance assembly for cleaning operations. This segmentation allows each component to be optimized independently while working together to achieve high productivity through automated operation.

Inventive Principle:
Principle #1Segmentation

2Productivity

If automated translational motion and positioning systems are implemented, then productivity improves, but device complexity increases

Engineering Contradiction:
Improveautomated maintenance capabilityVSAvoidnavigation and control system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The mobile base is designed as a multi-functional platform that integrates navigation sensors, propulsion mechanisms, and control systems into a single unit. This universal base can navigate to panels, position the carriage arm, and coordinate cleaning operations, reducing the need for separate specialized devices and managing system complexity through functional integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If precise positioning systems with GPS and RTK are used, then measurement precision improves, but device complexity and cost increase

Engineering Contradiction:
Improvepanel positioning accuracyVSAvoidnavigation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

GPS and RTK satellites serve as external intermediaries that provide precise positioning data to the mobile base without requiring complex onboard navigation hardware. The system receives positioning signals from these external sources and uses the data to navigate to and position over target panels, achieving high measurement precision while keeping the onboard system relatively simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12059715B2Mobile panel cleaner
Publication Date: 2024.08.13 STEAM TECH LLC
  • US12059715B2 patent drawing
  • US12059715B2 patent drawing
  • US12059715B2 patent drawing

AI summary

A mobile panel maintenance system including a mobile panel maintenance unit having a base supported for translational motion over a surface within a panel array and a carriage movably mounted to the base to position a panel maintenance assembly in relation to a panel surface for panel maintenance.