Mobile PoE Power Station for Construction Site Safety

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Solution Overview

Problem

Construction sites face risks of electrocution and fire due to high voltage cables, which are costly and require specialized labor to manage safely, with existing solutions failing to adequately address the simplicity, replicability, and safety concerns.

Innovation Solution

A mobile power distribution station using low voltage power over Ethernet (PoE) technology, which provides safe and efficient power and data distribution through weatherproof RJ-45 jacks and POE enabled switches, routers, and midspan devices, reducing the need for high voltage cables and enabling safer, more flexible, and efficient power and data connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high voltage cables are used to provide power to construction sites, then power distribution capability is improved, but safety risks (electrocution and fire) increase

Engineering Contradiction:
Improvepower distribution capabilityVSAvoidsafety risks
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a mobile power distribution station as an intermediary device that converts high voltage power to low voltage power before distribution. The station includes a high voltage input connector, power conversion circuitry, and multiple low voltage output ports, acting as a mediator between the high voltage power source and the construction site equipment, thereby eliminating the need for high voltage cables on site while maintaining power distribution capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the voltage parameter from high voltage to low voltage through the mobile power distribution station. The station accepts high voltage AC power input and converts it to low voltage DC power output, fundamentally changing the electrical parameter to eliminate safety risks associated with high voltage while preserving the ability to power construction equipment

Inventive Principle:
Principle #35Parameter changes

2Power

If high voltage cables are installed on construction sites, then power supply capability is improved, but complexity of installation and specialized labor requirements increase

Engineering Contradiction:
Improvepower supply capabilityVSAvoidinstallation complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The mobile power distribution station serves as a self-contained intermediary unit that integrates power conversion and distribution functions. It includes an AC power input connector for high voltage input, internal power conversion circuitry, and multiple DC output ports, eliminating the need for complex high voltage cable installation and specialized electrician labor

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent merges multiple functions (power conversion, cable management, and distribution) into a single mobile power distribution station unit. This integration eliminates the need for separate high voltage cables, distribution panels, and specialized installation procedures, simplifying the overall system to a plug-and-play solution

Inventive Principle:
Principle #5Merging (Combining)

3Power

If high voltage power distribution system is implemented, then power delivery capability is improved, but costs of mitigation and compliance increase

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidcompliance costs
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent employs inexpensive, temporary wiring solutions connected to the mobile power distribution station instead of permanent high voltage infrastructure. The system uses standard low voltage DC cables and connectors that are inexpensive and do not require costly compliance certifications, making it suitable for temporary construction site applications

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

By changing the power delivery parameter from high voltage AC to low voltage DC, the patent eliminates the need for expensive high voltage compliance measures, licensed electrician installation, and complex safety mitigation infrastructure, significantly reducing overall system cost while maintaining adequate power delivery capability for construction equipment

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10659240B2Mobile power, data and lighting system
Publication Date: 2020.05.19 POE X PTY LTD
  • US10659240B2 patent drawing
  • US10659240B2 patent drawing
  • US10659240B2 patent drawing

AI summary

The present invention includes a mobile data power and lighting distribution station (10) and a data, power and lighting distribution system (250). The Station (10) has a plurality of power over ethernet sources (114, 136, 156) for powering LED lights (178, 190, 192, 204) and for providing 240 V AC power via charging station 216 and conversion module 228. Station 10 also communicates data/network connectivity for communicating with IP enabled devices including cameras (196), sensors (198, 166, 200) and for communicating and controlling access control systems (202). Station 10 is controlled via touchscreen (116) or remotely via web based interface made available via local wireless network (118) or via a telecommunications network (126) including the internet (128). The invention also encompasses driverless LED light fixtures controlled directly from the station (10) as well as DALI enabled Ethernet powered LED light fixtures.