Mobile Power Generation Trailer Air Filtration Setup

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Solution Overview

Problem

The setup time for mobile power generation systems used in fracturing operations is lengthy, hindering efficiency due to the complexity and time required to transport and set up components at the fracturing site.

Innovation Solution

A mobile power generation system is designed with a trailer housing a gas turbine and electrical generator, featuring air inlets for combustion and ventilation air filtration, noise attenuation, and an optical alignment system for rapid setup and alignment, allowing for efficient power generation and reduced setup time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a mobile power generation system is transported and set up at fracturing sites, then power generation capability is provided, but setup time becomes lengthy

Engineering Contradiction:
Improvepower generation capabilityVSAvoidsetup time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The gas turbine and electrical generator are merged into a single integrated mobile power generation unit housed within a trailer, eliminating the need for separate component assembly and reducing setup time while maintaining full power generation capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The air filters are pre-installed in the air inlet openings and the system is pre-configured within the trailer before transport, allowing for rapid deployment at fracturing sites without requiring time-consuming on-site assembly or component installation

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If air filtration is integrated into the mobile power generation system, then air quality for combustion and ventilation is improved, but device complexity increases

Engineering Contradiction:
Improveair qualityVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The air filtration system serves multiple functions simultaneously: filtering combustion air for the gas turbine, providing ventilation air for the electrical generator, and reducing noise through integrated baffles, all within a unified structure that minimizes additional complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The air filters are nested within the trailer structure at the air inlet openings, with combustion air filters and ventilation air filters integrated into the existing housing, allowing filtration functionality to be added without significantly increasing overall system complexity or footprint

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly reduces setup time and enhances operational efficiency by integrating a self-contained power generation unit with advanced air filtration and noise attenuation, enabling quicker deployment and operation at fracturing sites.

Implementation Method 1

The plurality of air inlets may be configured to receive and filter air comprising at least one of combustion air and ventilation air

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Implementation Method 2

a dedicated source of power may be a turbine generator coupled to a source of natural gas that drives the turbine generator to produce electrical power

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

an electrical generator coupled to the gas turbine to generate electricity

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 4

a plurality of baffles may be positioned between the pair of combustion air inlets, each baffle configured to assist with absorption of noise energy

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Data Source

PatentUS10704472B2Mobile power generation system including air filtration
Publication Date: 2020.07.07 ONPOWER INC
  • US10704472B2 patent drawing
  • US10704472B2 patent drawing
  • US10704472B2 patent drawing

AI summary

Mobile power generation system and methods for air filtration include providing a trailer including a rear end, a front end, a bottom end, and a top end, a gas turbine housed inside the trailer, an electrical generator coupled to the gas turbine to generate electricity and housed inside the trailer, and a plurality of air inlets disposed on a side panel disposed below the top end and between the rear end and the front end of the trailer, the plurality of air inlets in fluid communication with the gas turbine and the electrical generator, and the plurality of air inlets configured to receive and filter air comprising at least one of combustion air and ventilation air.