Mobile Radiography Alignment via Optical Marker Detection

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Solution Overview

Problem

Mobile digital radiography systems face challenges in aligning the x-ray tube and detector, leading to suboptimal image quality due to artifacts from anti-scatter grids, and existing solutions either suffer from low precision and high cost or require additional X-ray exposure.

Innovation Solution

A mobile radiography system with orientation sensors and a positioning device, including a camera, to determine the angular difference and position of the detector relative to the x-ray tube, allowing for precise alignment using visual or vocal instructions, enabling the use of anti-scatter grids without increased X-ray dose.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual adjustment of x-ray tube and detector is used in mobile DR systems, then the system is portable and adaptable, but alignment precision deteriorates leading to image artifacts

Engineering Contradiction:
ImproveportabilityVSAvoidalignment precision
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent replaces manual mechanical adjustment with an automated optical alignment system. A camera captures images of alignment markers on the detector, and a processor automatically calculates angular differences and generates adjustment instructions, eliminating the need for operator manual positioning while maintaining portability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses visual copying of the detector's alignment markers through a camera to determine position and orientation. The camera captures an optical copy of the marker pattern, which is then processed to extract angular and positional information without requiring direct physical measurement.

Inventive Principle:
Principle #26Copying

2Extent of automation

If magnetic field technology is used for alignment, then automated alignment is achieved, but cost increases and precision remains low due to environmental interference

Engineering Contradiction:
Improveautomated alignmentVSAvoidalignment precision
Core Design Contradiction:
Extent of automationVSMeasurement precision

Solution Approach 1:

The patent substitutes magnetic field sensing with optical sensing using a camera and image processing. This replaces the magnetic field-based automated alignment system with an optical-based system that is not susceptible to environmental magnetic interference while maintaining automation through computer vision algorithms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If additional X-ray exposure is used for alignment verification, then alignment accuracy is improved, but patient radiation dose increases

Engineering Contradiction:
Improvealignment accuracyVSAvoidradiation dose
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent performs alignment verification using visible light imaging of markers on the detector before administering X-ray exposure. The camera captures the marker positions and angular orientations in advance, allowing alignment to be confirmed and adjusted without requiring additional diagnostic X-ray shots, thus preventing unnecessary radiation exposure.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If anti-scatter grids are used to improve image quality, then contrast-to-noise ratio improves, but alignment requirements become more stringent increasing complexity

Engineering Contradiction:
Improveimage qualityVSAvoidalignment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex manual alignment procedures with automated optical sensing and image processing. The system automatically detects marker positions, calculates angular deviations, and provides precise adjustment instructions, making the stringent alignment requirements necessary for anti-scatter grid usage achievable without increasing operational complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves image quality by ensuring accurate alignment of the x-ray tube and detector, reducing the need for retakes and enhancing workflow efficiency while allowing the use of anti-scatter grids with minimal X-ray exposure.

Implementation Method 1

The detector comprises at least two spacedly apart markers with LED respectively

Methodology Applied
Scientific EffectLight emission from LED: Light Emitting Diode

Implementation Method 2

The positioning device comprises a camera

Methodology Applied
Scientific EffectLight detection by camera: Photography

Implementation Method 3

two orientation sensors mounted on the radiation source and the detector respectively for determining the angular difference between the radiation source and the detector

Methodology Applied
Scientific EffectOrientation sensing:

Data Source

PatentUS10517562B2Mobile radiography system and method for aligning mobile radiography system
Publication Date: 2019.12.31 GE PRECISION HEALTHCARE LLC
  • US10517562B2 patent drawing
  • US10517562B2 patent drawing
  • US10517562B2 patent drawing

AI summary

A mobile radiography system is disclosed, which includes a radiation source for radiating a plurality of beams; a detector for detecting the plurality of beams from the radiation source; a controller for determining an angular difference between the radiation source and the detector; and a positioning device mounted with the radiation source for recognizing a position of the detector relative to the radiation source based on the angular difference between the radiation source and the detector to align the radiation source to the detector. A method of aligning a mobile radiography system including a radiation source and a detector is also disclosed.