Mobile Radiography Grid Alignment for X-Ray Focal Spot Accuracy

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Solution Overview

Problem

In mobile radiography, anti-scatter grids are often misaligned, leading to degraded image quality due to increased scatter, especially with high ratio grids, which require precise alignment that is difficult to achieve visually.

Innovation Solution

An automated system aligns the x-ray tube focal spot with the focal axis of a high ratio anti-scatter grid and digital x-ray detector using a radiography computing device that tracks the x-ray tube focal spot and adjusts the articulated arm to ensure precise alignment, enhancing scatter control and image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a high ratio anti-scatter grid is used to improve scatter control, then image contrast resolution is improved, but alignment precision requirements increase making visual alignment insufficient

Engineering Contradiction:
Improvealignment precisionVSAvoidalignment difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent replaces the manual visual alignment mechanism with an automated optical tracking system. The system uses a camera to capture images of alignment markers on the grid and x-ray tube, then uses image processing algorithms to calculate and display alignment status, eliminating the need for operator visual estimation and achieving precise alignment automatically.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces alignment markers as intermediary objects between the x-ray tube and the anti-scatter grid. These markers serve as reference points that can be visually tracked and measured, providing a tangible medium for the alignment system to work with and enabling precise measurement of relative positions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If visual alignment method is used, then operation simplicity is maintained, but alignment accuracy deteriorates leading to grid misalignment

Engineering Contradiction:
Improvealignment simplicityVSAvoidalignment accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism where the camera continuously monitors the alignment status by capturing images of the markers, the system processes these images to determine relative positions, and displays alignment guidance information to the operator. This closed-loop feedback enables the operator to make real-time adjustments until precise alignment is achieved.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent uses color-coded visual indicators to communicate alignment status to the operator. The system displays alignment information using different colors (e.g., green for aligned, red for misaligned) making it easy for the operator to understand the current alignment state and make appropriate adjustments without complex measurements.

Inventive Principle:
Principle #32Color changes

3Measurement precision

If automated alignment system is implemented, then alignment accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvealignment accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses a camera, which is a common and versatile device, for the alignment task rather than a specialized alignment instrument. The same camera can be used for other imaging functions in the radiography system, making the alignment system integrated and eliminating the need for separate dedicated alignment equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent creates a digital copy of the physical alignment scenario by capturing images of the markers with the camera and processing these images to determine relative positions. This allows the system to work with digital representations rather than direct physical measurements, simplifying the alignment calculation and control processes.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves rapid, accurate alignment of the x-ray focal spot with the anti-scatter grid, improving image contrast and visibility of anatomical structures by minimizing scatter, particularly with high ratio grids.

Implementation Method 1

A mobile radiographic exam consists of the operator moving the unit to the patient's bedside. The operator then positions the planar digital image detector beneath the anatomy of interest

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 2

The anti-scatter grid reduces the contribution of the secondary out-of-focus scattered X-rays and increases the image's contrast resolution

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS12496024B2Digital mobile radiography systems and methods
Publication Date: 2025.12.16 RAD PHYSICS INC
  • US12496024B2 patent drawing
  • US12496024B2 patent drawing
  • US12496024B2 patent drawing

AI summary

A mobile radiography system of the present disclosure has an x-ray source assembly that activates a digital x-ray detector through X-rays striking the digital x-ray detector and a test plate in a stream of the X-rays configured to image a test pattern onto the digital x-ray detector. Further, the mobile radiography system has a processor that receives data indicative of the test pattern and the anatomy of interest and generates a first image based upon the data indicative of the test pattern and the anatomy of interest. Further, the processor analyzes the first image and determines if a focal spot of the x-ray source assembly is aligned with a focal axis of an anti-scatter grid and the digital x-ray detector. When the focal spot of the x-ray source assembly is misaligned with the focal axis of the anti-scatter grid and center of the digital x-ray detector, the processor further aligns the focal spot of the x-ray source assembly with the focal axis of the anti-scatter grid and the center of the digital x-ray detector or the instructs an operator for manually aligning the focal spot of the x-ray source assembly with the focal axis of the anti-scatter grid and the center of the digital x-ray detector.