Mobile Robot State Detection During Server Communication Loss

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Solution Overview

Problem

Existing control systems for mobile robots fail to detect abnormalities when the robot is unable to communicate with a server, leading to undetected operational issues.

Innovation Solution

A control system that utilizes sensors around the mobile robot, including cameras and microphones, to determine the robot's state and notify the server of abnormalities through display patterns or sound, enabling the server to detect and respond to issues even when communication is lost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the mobile robot relies on wireless communication with the server for state monitoring, then the system structure is simple, but the server cannot detect abnormalities when communication is lost

Engineering Contradiction:
Improveabnormality detection capabilityVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces sensors around the mobile robot as an intermediary to capture abnormality information when communication is lost. These sensors act as mediators that collect data about the robot's state and transmit it to the server, enabling abnormality detection without direct robot-server communication.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system performs preliminary actions by having sensors continuously monitor and capture abnormality information before communication failure occurs. When communication is lost, the pre-captured information is already available for the server to detect abnormalities, eliminating the need for real-time communication.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If sensors are installed around the mobile robot to detect abnormalities, then abnormality detection reliability improves, but the system complexity and cost increase

Engineering Contradiction:
Improvestate detection accuracyVSAvoidsensor configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensors around the mobile robot are designed with multi-functionality, serving both as environmental perception devices for the robot's autonomous navigation and as abnormality detection tools when communication is lost. This universal usage reduces the need for dedicated sensors solely for abnormality detection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The existing sensors in the environment (cameras, microphones, etc.) serve themselves by dual-purpose: they function as environmental sensors for the robot's operation and simultaneously as monitoring sensors for detecting robot abnormalities when communication fails, eliminating the need for additional dedicated monitoring infrastructure.

Inventive Principle:
Principle #25Self-service

3Loss of information

If the mobile robot uses display devices or sound output devices to notify abnormalities, then the server can easily acquire abnormality information, but the robot's device complexity increases

Engineering Contradiction:
Improveabnormality information transmissionVSAvoidnotification devices
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/physical notification system (display devices and sound output devices on the robot) with an information transmission system. Sensors capture images or sounds of the notification devices, and this captured information is transmitted to the server, substituting direct physical notification with indirect information transmission.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Instead of requiring the server to directly receive abnormality information from the robot's notification devices, the system creates copies of the notification information through sensor capture (images or sounds). These copies are then transmitted to the server, enabling information acquisition without direct connection.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS12566461B2Control system, control method, and non-transitory storage medium
Publication Date: 2026.03.03 TOYOTA JIDOSHA KK
  • US12566461B2 patent drawing
  • US12566461B2 patent drawing
  • US12566461B2 patent drawing

AI summary

A control system configured to control a system including a mobile robot configured to move autonomously and a server configured to be connected to the mobile robot by wireless communication includes one or more processors configured to, when the mobile robot is unable to communicate with the server, determine a state of the mobile robot, including whether the mobile robot has an abnormality, based on information acquired by sensors around the mobile robot.