Mobile Robotic Units for Automated Inventory Pod Delivery

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Solution Overview

Problem

Conventional online order delivery systems face challenges in providing timely, accurate, and cost-effective delivery while handling returns, with existing methods being costly and inefficient, particularly for grocery retailers using click-&-collect and locker systems.

Innovation Solution

A fully automated pod system utilizing mobile robotic units (MRUs) for inventory management, which receives online orders at a replenishment station and delivers them to customers at a delivery station, optimizing slot availability and reducing costs through efficient transportation and storage of inventory carriers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional delivery methods (click-&-collect, lockers) are used, then delivery capability is provided, but cost increases and efficiency decreases

Engineering Contradiction:
Improvedelivery efficiencyVSAvoidsystem cost
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical handling systems with automated mobile robotic units that autonomously navigate, identify, and transport inventory carriers. The robotic units use computer vision, navigation algorithms, and automated guidance systems to perform delivery tasks without human intervention, significantly improving efficiency while reducing operational costs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The mobile robotic units operate autonomously to perform delivery tasks independently. Each robotic unit can navigate to designated locations, identify inventory carriers through barcode or RFID scanning, and transport items without requiring human operators for each specific delivery task, enabling self-service delivery operations.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If manual operated click-&-collect systems are used, then delivery process is simple, but handling returns becomes complicated

Engineering Contradiction:
Improvedelivery process simplicityVSAvoidreturn handling complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system incorporates feedback mechanisms where robotic units receive real-time instructions about return procedures and inventory carrier statuses. The system tracks inventory carrier locations, identifies items requiring return, and automatically executes return handling operations based on updated instructions, simplifying the return process while maintaining operational simplicity.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If locker systems are used for delivery, then customer pickup is convenient, but storage capacity is limited and replenishment cost is high

Engineering Contradiction:
Improvecustomer pickup convenienceVSAvoidstorage capacity
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The system uses mobile robotic units that dynamically navigate between storage locations and delivery points. The robotic units can access inventory carriers stored in various locations within the facility and transport them to designated pickup locations, providing flexible storage capacity while maintaining convenience for customers.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system segments storage into multiple locations and uses multiple mobile robotic units to manage inventory carriers. This segmentation allows the system to provide extensive storage capacity distributed across different areas while maintaining efficient replenishment and delivery operations through coordinated robotic unit operations.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10242399B2Method and apparatus for a mobile robotic unit
Publication Date: 2019.03.26 OCADO INNOVATION LTD
  • US10242399B2 patent drawing
  • US10242399B2 patent drawing
  • US10242399B2 patent drawing

AI summary

A method for managing inventory carriers using mobile robotic units (MRUs) in a pod that is configured to receive online orders at a replenishment station for pickup by customers at a delivery station includes receiving, by an MRU, instructions that identify a first inventory carrier, moving the MRU to a location of the identified inventory carrier, and using the MRU to transport the identified inventory carrier to the replenishment station for pickup by a delivery vehicle.