Mobile Rustproofing Washing System for Aircraft Corrosion Protection
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Solution Overview
Problem
Conventional stationary washing systems for aircraft are expensive, time-consuming, and difficult to move, requiring significant space and manpower, and lack the ability to introduce anti-corrosion chemicals during the washing process.
Innovation Solution
A mobile rustproofing washing system comprising a receptacle with a control module, water supply module, filtration module, and washing module, which includes a chemical-dispensing module and a washing water cannon on an outward-extending rail platform, allowing for easy setup and use, and the introduction of anti-corrosion chemicals during the washing process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a stationary washing system is used, then the washing function is reliable, but the system takes up much space and is difficult to move
Solution Approach 1:
The washing system is divided into modular components (water supply module, filtration module, washing module, control module) that can be independently assembled and disassembled. Each module is housed in a separate receptacle that can be mounted on a mobile carrier, allowing the system to be segmented into transportable units while maintaining functional integrity during operation.
Solution Approach 2:
The system transitions from a fixed stationary configuration to a mobile dynamic configuration. The receptacles are designed to be removably mounted on mobile carriers with wheels, enabling the system to be easily moved between locations. The modular design allows for quick assembly and disassembly, making the system adaptable to different operational environments.
2Reliability
If a stationary washing system is used, then the washing capability is sufficient, but it is expensive and time-consuming to build and install
Solution Approach 1:
The system is segmented into pre-assembled modular modules that can be manufactured independently and then quickly assembled on-site. Each module contains integrated components (pumps, filters, tanks) that are pre-configured, eliminating the need for complex on-site construction and reducing installation time significantly.
Solution Approach 2:
The modular modules are pre-assembled and pre-tested in a controlled manufacturing environment before deployment. The receptacles are pre-equipped with mounting interfaces and connection points, allowing for rapid deployment without requiring extensive on-site preparation or assembly time.
3Ease of operation
If a conventional washing system is used, then the washing process is simple, but it lacks anti-corrosion capability
Solution Approach 1:
The system merges the washing function with the anti-corrosion function into a single integrated process. The chemical-dispensing module is combined with the water supply and filtration modules, allowing corrosion-inhibiting chemicals to be automatically added to the washing water during the normal washing operation, thereby achieving both cleaning and corrosion protection simultaneously.
Solution Approach 2:
The washing system is designed to perform multiple functions: cleaning, corrosion protection, and water filtration. The filtration module not only filters washing water but also prepares it for chemical treatment. The chemical-dispensing module adds anti-corrosion agents to the washing solution, making the system universally applicable for both cleaning and corrosion prevention tasks.
4Area of stationary object
If a mobile system is used, then mobility and space efficiency are improved, but the system complexity increases
Solution Approach 1:
The system is segmented into standardized modular modules with uniform mounting interfaces and connection protocols. This segmentation allows for simplified assembly and maintenance despite the mobile nature of the system, as each module can be independently handled and replaced without affecting the entire system.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The mobile system reduces setup and maintenance time, enhances anti-corrosion capabilities, and optimizes space usage while providing effective corrosion protection for aircraft in corrosive environments.
Implementation Method 1
The filtration module receives and filters water from the front water tank and stores the filtered water in the rear water tank
Implementation Method 2
The chemical-dispensing module is disposed beside the rear water tank and connected to the filtration module to dispense anti-corrosion chemicals, thereby enhancing the anti-corrosion capability of an object being washed with the washing water
Implementation Method 3
The washing module connects with the rear water tank and receives water therefrom, so as to carry out a washing process
Data Source
AI summary
A mobile rustproofing washing system includes a receptacle, a control module, a water supply module, a filtration module and a washing module. The receptacle is removably disposed on a mobile carrier. The control module is disposed in the receptacle. The water supply module is disposed in the receptacle and includes a front water tank and a rear water tank. The filtration module is connected to the front water tank and the rear water tank. The filtration module receives and filters water from the front water tank. The filtered water is stored in the rear water tank. The washing module connects with the rear water tank and receives water therefrom, so as to carry out a washing process. Therefore, the mobile rustproofing washing system is quick to mount/demount and easy to use, thereby having high mobility.