Mobile Energy Storage Docking With Weatherproof Bellows Interface

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Solution Overview

Problem

Utility-scale energy storage systems, such as those using lithium-ion batteries, are typically stationary due to safety and logistical challenges associated with transporting charged batteries, leading to inefficiencies in power distribution networks during peak demand periods.

Innovation Solution

An apparatus that includes an enclosure, an interface device connected to a power distribution network, a bellows with a connector to form a weatherproof seal with an energy storage unit, and a cable to transfer energy between the power distribution network and the energy storage unit, allowing for quick and safe connection and disconnection of mobile utility-scale energy storage units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If utility-scale energy storage systems use lithium-ion batteries, then energy efficiency and energy density are improved, but safety issues and transportation difficulties arise

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsafety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system separates the energy storage units from the charging infrastructure, allowing batteries to be transported in a segmented, modular fashion on transporters rather than as a complete charged system. This segmentation enables safe transportation while maintaining high energy efficiency during operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The docking station serves as an intermediary between the power distribution network and mobile energy storage units. It provides a safe interface for charging and discharging, isolating the hazardous charged battery state from transportation and handling operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If utility-scale energy storage systems are fixed at a specific location, then safety is improved, but adaptability to meet peak demand at different locations deteriorates

Engineering Contradiction:
ImprovesafetyVSAvoidadaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system transitions from static fixed installations to dynamic mobile units that can be moved to different locations based on demand. The docking station provides a standardized interface that enables these dynamic relocations while maintaining safety protocols during charging and discharging operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The docking station design with standardized connectors and interfaces enables universal compatibility across multiple locations. This allows the same mobile energy storage unit to serve different grid locations during peak demand periods, providing adaptability while maintaining safety through consistent standardized interfaces.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If assembly and disassembly processes are used when moving batteries, then adaptability is improved, but time consumption and complexity increase

Engineering Contradiction:
ImproveadaptabilityVSAvoidtime consumption
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The bellows connectors are pre-configured with standardized interfaces and sealing mechanisms that enable quick connection and disconnection. The weatherproof sealing is pre-engineered into the bellows structure, eliminating the need for complex assembly and disassembly procedures during relocation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cable is nested within the bellows structure, which itself connects to the enclosure. This nested configuration allows the cable to be automatically routed and protected during connection and disconnection, reducing the time and complexity of assembly operations when moving energy storage units.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Use of energy by moving object

If charged batteries are transported, then energy availability is improved, but safety risks and logistical challenges increase

Engineering Contradiction:
Improveenergy availabilityVSAvoidsafety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system segments the energy storage into mobile units that can be transported in a charged state on specialized transporters. The bellows connector with weatherproof sealing provides a safe, protected interface during transportation, isolating the charged batteries from environmental hazards while maintaining energy availability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the efficient transfer of energy between mobile utility-scale energy storage units and power distribution networks, allowing for dynamic allocation of energy storage capacity to meet peak demand and reducing the risk of power outages or increased costs.

Implementation Method 1

The bellows connector is to mate with a complimentary connector on a wall of an energy storage unit to form a weatherproof seal

Methodology Applied
Scientific EffectWeatherproof seal:

Data Source

PatentUS12308650B2Energy storage unit docking stations
Publication Date: 2025.05.20 NOMAD TRANSPORTABLE POWER SYST INC
  • US12308650B2 patent drawing
  • US12308650B2 patent drawing
  • US12308650B2 patent drawing

AI summary

An example of an apparatus to connect a power distribution network with a mobile utility-scale energy storage unit is provided. The apparatus includes an enclosure to protect an interior space from weather elements. The apparatus further includes an interface device disposed within the enclosure. In addition, the apparatus includes a bellows extending from the enclosure and bellows connector to mate with a complimentary connector on a wall of an energy storage unit to form a weatherproof seal. The apparatus also includes a cable extending from the interface device through the bellows to connect the interface device to the energy storage unit to transfer energy between the power distribution network and the energy storage unit.