Mobile Equipment Tutorial Sync for Updated Procedure Access

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Solution Overview

Problem

Industrial equipment maintenance and operation safety are compromised due to the lack of timely access to updated procedures and permits, with operators often unaware of the latest protocols or their consequences, and the difficulty in tracking and managing equipment audits.

Innovation Solution

A method and apparatus that synchronize equipment tutorials and procedures to mobile devices via a processor, using equipment reference codes to retrieve and display relevant tutorials and permits, and record audit reports, ensuring operators have the latest information and training on equipment safety and procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If equipment procedures and permits are distributed physically or accessed through centralized systems, then operators can access procedures, but operators cannot access updated procedures timely and face difficulty in tracking changes

Engineering Contradiction:
Improveaccess to updated proceduresVSAvoidtime to access and track updates
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system creates digital copies of equipment procedures and permits that are distributed to portable computing devices. These digital copies can be updated remotely, and operators receive notifications about changes, eliminating the need to physically retrieve or manually check for updates at centralized locations.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system implements a feedback mechanism where operators receive notifications when procedures or permits are updated. This ensures operators are automatically informed of changes without needing to actively search for updates, maintaining reliability while reducing time loss.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If operators are provided with equipment procedures, then operators can perform tasks, but operators remain unaware of the latest protocols or their consequences

Engineering Contradiction:
Improveaccess to proceduresVSAvoidawareness of latest protocols
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The system provides automatic notifications to operators when procedures or permits are updated, ensuring they receive information about the latest protocols. The system tracks which operators need which updates and delivers targeted notifications, preventing information loss while maintaining ease of access.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system proactively pushes update notifications to operators before they need to access the procedures, ensuring they are already aware of the latest protocols when they begin their tasks. This preliminary action prevents information gaps without requiring operators to actively seek updates.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If manual audit tracking is used, then audits can be conducted, but tracking and managing equipment audits becomes difficult

Engineering Contradiction:
Improveaudit completionVSAvoidaudit management system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system replaces manual audit tracking with an automated electronic system. Portable computing devices automatically record audit data, track compliance status, and manage equipment audit schedules. This substitution reduces the complexity of audit management while maintaining or improving productivity through automation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The audit system operates autonomously, automatically tracking and recording equipment audits without requiring complex manual management. The system self-manages audit schedules, compliance tracking, and reporting, simplifying the overall audit management process while maintaining high productivity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11320799B2Synchronizing equipment status
Publication Date: 2022.05.03 ROCKWELL AUTOMATION TECH INC
  • US11320799B2 patent drawing
  • US11320799B2 patent drawing
  • US11320799B2 patent drawing

AI summary

For equipment tutorial review audit, a processor synchronizes a plurality of equipment tutorials to a mobile device. Each equipment tutorial corresponds to an equipment instance of a plurality of equipment instances of specific equipment and each equipment instance corresponds to an equipment reference code. The processor receives a first equipment reference code for a first equipment instance at the mobile device. The processor retrieves a first equipment tutorial of the plurality of equipment tutorials that is indexed to the first equipment reference code at the mobile device. The processor displays the first equipment tutorial on the mobile device. In addition, the processor records a review of the first equipment tutorial by an operator to an audit report.