Mobile Wiring Workbenches With Guided Assembly Monitoring
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Solution Overview
Problem
Existing systems lack the ability to effectively guide and monitor low-skilled workers in the assembly and wiring processes of electrical panels, cabinets, and other products, particularly in mobile factory settings, leading to inefficiencies and quality control issues.
Innovation Solution
A mobile factory system with computerized workbenches equipped with screens, laser guiding systems, and vision modules that provide interactive instructions and real-time monitoring, enabling low-skilled workers to perform assembly tasks with quality assurance and remote assistance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If traditional wiring systems are used in mobile factories, then device complexity is reduced, but manufacturing precision and quality control deteriorate
Solution Approach 1:
A centralized wiring control system acts as an intermediary between power sources and working benches. This system includes a power distribution unit that receives input power and distributes it to multiple working benches through controlled connections, enabling centralized management of wiring operations while maintaining quality control through the intermediary control layer
Solution Approach 2:
The wiring control system incorporates feedback mechanisms where the centralized control unit monitors wiring operations at each working bench and adjusts power distribution and wiring parameters accordingly. This feedback loop ensures consistent wiring quality across all benches while allowing the system to adapt to specific task requirements
2Adaptability or versatility
If mobile wiring working benches are deployed, then adaptability improves, but device complexity increases
Solution Approach 1:
Each working bench is designed as a universal platform that can perform multiple wiring tasks. The benches are equipped with standardized power receptacles, adjustable work surfaces, and integrated lighting that can accommodate different wiring configurations and product types, enabling a single bench design to serve multiple functions across various mobile factory deployments
Solution Approach 2:
The working benches are designed with movable and adjustable components including height-adjustable legs, reconfigurable work surfaces, and flexible power connection systems. These dynamic features allow the benches to be easily reconfigured for different wiring tasks and rapidly deployed or relocated within mobile factory settings, enhancing adaptability without requiring complex fixed installations
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables flexible, high-quality assembly and wiring processes by guiding workers through simple instructions, ensuring consistent throughput and quality, and allowing for the use of diverse worker populations, including unskilled labor.
Implementation Method 1
laser guiding systems
Implementation Method 2
vision modules
Data Source
AI summary
An aspect of the invention relates to a mobile factory system comprising one or more mobile factories, each comprising at least one workbench comprising at least one screen on which guiding-assembling instructions of an assembling process are shown and circuitry comprising a memory and instructions to provide and monitor said guiding-assembling instructions of an assembling process through said at least one screen.