Adaptive Operating Modes for Mobile Work Machine Component Failures

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional mobile work machines face challenges in adapting to changing hardware configurations and maintaining operability in the event of component failures without requiring extensive software changes or hardware modifications.

Innovation Solution

A method and computing unit that determine possible operating modes based on available actuators, sensors, and control elements, allowing flexible operation and switching between different levels of automation, including manual, assisted, and autonomous modes, while considering machine and environmental status.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the machine configuration changes or components fail, then the machine cannot be operated in its original mode, but software changes or hardware modifications are required to maintain operability

Engineering Contradiction:
Improveoperability under component failureVSAvoidsoftware changes required
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent implements dynamic operating mode determination based on real-time availability of actuators, sensors, and control elements. The system automatically adapts the operating mode (manual, assisted, or autonomous) according to the current machine configuration and component status, eliminating the need for software changes or hardware modifications when components fail or are removed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the automation level parameter dynamically based on component availability. When certain actuators, sensors, or control elements are unavailable, the system transitions from higher automation modes to lower automation modes, allowing continuous operation with degraded functionality without requiring software reconfiguration.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If full functionality is maintained through software changes, then operability is preserved, but cost-effective retrofitting becomes difficult

Engineering Contradiction:
Improvefull functionality maintenanceVSAvoidretrofitting cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent creates a universal control system that can operate with different combinations of actuators, sensors, and control elements. The same control unit can manage the machine in manual mode with minimal components or in autonomous mode with full components, making the system universally adaptable to various configurations and enabling cost-effective retrofitting without requiring specialized software for each configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the machine operates in emergency mode after component failure, then continued operation is possible, but operational risks increase

Engineering Contradiction:
Improvecontinued operation capabilityVSAvoidoperational risks
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system continuously monitors the availability of actuators, sensors, and control elements, and provides feedback to automatically adjust the operating mode. This feedback mechanism ensures that the machine operates at the appropriate automation level given the current component status, reducing operational risks by preventing attempts to use unavailable components while maintaining continued operation capability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent prepares multiple operating modes in advance (manual, assisted, autonomous) so that when component failure occurs, the system can immediately transition to a pre-prepared fallback mode. This beforehand preparation cushions against the operational risks that would otherwise result from sudden component failures by having ready-to-use alternative operating configurations.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentEP4240915B1Method and computer for operating a mobile working machine
Publication Date: 2025.08.27 ROBERT BOSCH GMBH
  • EP4240915B1 patent drawingFigure 1~2
  • EP4240915B1 patent drawingFigure 3

AI summary

The invention relates to a method (100) for operating a mobile work machine (200), comprising identifying (110) available elements which include actuator elements (230, 260), sensor elements (220) and operator control elements (210), determining (120) at least one possible operating mode on the basis of the available actuator elements (230, 260), sensor elements (220) and operator control elements (210) identified, and carrying out a measure (130, 140) depending on the at least one possible operating mode determined.