Mobile Working Machine Voltage Control via Dynamic Filter Bandwidth

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Solution Overview

Problem

Existing methods for controlling electromechanical power transmission chains in mobile working machines fail to effectively reduce peak power taken from the energy source, particularly when load variations are unpredictable, as they assume predictable temporal load changes.

Innovation Solution

A mobile working machine system with a storage circuit, first and second electronic power converter stages, and a control system that adjusts signal processing properties based on stored electrical energy, using a controllable filter with increased bandwidth when energy deviates from a reference value, allowing slower control responses within desired limits and faster responses outside these limits to manage peak power needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the control system responds quickly to power fluctuations, then peak power can be reduced, but the electrical energy storage may deviate from desired limits causing instability

Engineering Contradiction:
Improvepeak powerVSAvoidelectrical energy stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The control system dynamically adjusts the bandwidth of the controllable filter based on the deviation of electrical energy from reference values. When electrical energy deviates significantly from reference values, the bandwidth is increased for faster response. When electrical energy is within acceptable ranges, the bandwidth is reduced for smoother control, thus resolving the contradiction between quick peak power response and electrical energy stability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the signal processing parameters (bandwidth) of the controllable filter based on the state of electrical energy storage. This parameter adaptation allows the system to optimize its response characteristics dynamically, enabling fast response when needed while maintaining stability under normal conditions

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the control system uses fixed bandwidth filtering, then the system is simpler to implement, but it cannot effectively handle unpredictable load variations

Engineering Contradiction:
Improvecontrol system complexityVSAvoidload variation adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The control system transitions from a static fixed bandwidth filter to a dynamic controllable filter whose bandwidth can be adjusted in real-time based on system conditions. This dynamic adaptation enables the system to handle unpredictable load variations effectively while maintaining reasonable complexity through structured control logic

Inventive Principle:
Principle #15Dynamics

3Power

If the control system allows electrical energy to vary freely, then peak power demands can be met, but the electrical energy may deviate too much from reference values

Engineering Contradiction:
Improvepeak power responseVSAvoidelectrical energy deviation
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The control system continuously monitors the electrical energy storage and compares it against reference values. Based on this feedback, the system adjusts the bandwidth of the controllable filter to maintain electrical energy within acceptable deviation limits while still allowing sufficient variation to meet peak power demands. The feedback mechanism ensures that electrical energy remains controlled and does not deviate excessively

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP2752330B1A mobile working machine with intermediate circuit voltage control
Publication Date: 2018.03.07 DANFOSS EDITRON OY
  • EP2752330B1 patent drawingFigure 1
  • EP2752330B1 patent drawingFigure 2
  • EP2752330B1 patent drawingFigure 3

AI summary

A mobile working machine comprises an energy source (101), a storage circuit (103) for storing electrical energy, a first electronic power converter stage (104) between the storage circuit and the energy source, an electrical machine (106) for driving actuators, a second electronic power converter stage (107) between the storage circuit and the electrical machine, and a control system (108) for controlling the first electronic power converter stage responsive to the power taken by the second electronic power converter stage from the storage circuit, the control system providing a control signal path from the storage circuit to the first electronic power converter stage. The signal processing properties of the control signal path are dependent on the electrical energy stored by the storage circuit in order to allow the electrical energy to vary, but within desired limits, so as to reduce the peak power taken from the energy source.