Mode Controller With Twisted Step-Index and Graded-Index Fibers

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Solution Overview

Problem

Existing mode controllers fail to produce a near-field pattern (NFP) of light that complies with the encircled flux boundary conditions specified in IEC 61300-1, as they do not effectively convert the propagation mode of light to a low-order mode distribution.

Innovation Solution

A mode controller configuration that includes a step-index fiber and a graded-index fiber wound around separate pairs of bobbins, with the light propagating through the step-index fiber and then converted to a low-order mode in the graded-index fiber by twisting, causing leakage at the core-cladding boundary, thus achieving compliance with IEC 61300-1 boundary conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If light propagates through a conventional single-type optical fiber in existing mode controllers, then the structure remains simple, but the propagation mode cannot be converted to a low-order mode distribution compliant with IEC 61300-1 boundary conditions

Engineering Contradiction:
Improvemode distribution complianceVSAvoidfiber structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The optical fiber is divided into two distinct segments: a step-index fiber portion and a graded-index fiber portion. Each segment performs a specific function - the step-index fiber converts light to equilibrium mode distribution, while the graded-index fiber converts it to low-order mode distribution. This segmentation resolves the contradiction by achieving precise mode control through functional division rather than using a single complex fiber type.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite optical fiber structure combining two different fiber types (step-index and graded-index) with distinct refractive index profiles. This composite structure enables the system to achieve IEC 61300-1 compliance by leveraging the complementary properties of both fiber types, resolving the contradiction between manufacturing precision and device complexity.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If the optical fiber is wound around bobbins and twisted to form helical areas, then mode conversion is achieved, but the structural complexity increases

Engineering Contradiction:
Improvemode conversion effectivenessVSAvoidbobbin configuration
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The bobbin system is segmented into multiple bobbins, each responsible for winding a specific portion of the optical fiber. This allows independent control of twisting parameters for different fiber sections, enabling effective mode conversion while managing structural complexity through modular configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical fiber is wound into helical (curved) paths around the bobbins, creating controlled curvature and torsion. This curvature-induced twisting is essential for converting the propagation mode from equilibrium distribution to low-order mode distribution, directly addressing the mode conversion requirement while the modular bobbin design manages the resulting structural complexity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mode controller successfully converts the propagation mode of light to a low-order mode distribution, ensuring compliance with IEC 61300-1 encircled flux boundary conditions and allowing for efficient light emission with a simple and cost-effective structure.

Implementation Method 1

propagation mode of the light launched into the graded-index fiber is converted to a low-order mode

Methodology Applied
Scientific EffectMode conversion:

Implementation Method 2

causing leakage at the core-cladding boundary

Methodology Applied
Scientific EffectLight leakage: Total Internal Reflection

Data Source

PatentUS11340397B2Mode controller
Publication Date: 2022.05.24 ORBRAY CO LTD
  • US11340397B2 patent drawing
  • US11340397B2 patent drawing
  • US11340397B2 patent drawing

AI summary

Provided is a mode controller which includes an optical fiber coupled body and at least one pair of bobbins, and the mode controller is configured so that: the one pair of bobbins includes two bobbins arranged, spaced from one another; the optical fiber coupled body includes a step-index fiber and a graded-index fiber, which are coupled with each other; the step-index fiber and/or the graded-index fiber is/are wound around the at least one pair of bobbins, and twisted to form a helical area(s); light is launched into the step-index fiber, propagates through the step-index fiber, is emitted from the step-index fiber, and is launched into the graded-index fiber; propagation mode of the light is converted to an equilibrium mode distribution during the propagation of the light through the step-index fiber; and the propagation mode of the light launched into the graded-index fiber is converted to a low-order mode.