3D Modeling Apparatus External Force Landing Precision

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Solution Overview

Problem

Existing three-dimensional modeling apparatuses face challenges in maintaining fabrication quality due to dispersion of modeling materials when colliding with objects, leading to variations in landing positions and degraded accuracy.

Innovation Solution

A three-dimensional modeling apparatus that applies a predetermined external force, such as an electric field, airflow, or gravity, to the modeling material during flight to reduce variations in landing position and improve accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the modeling material is caused to fly to the object without external force application, then the material can reach the object surface, but the material disperses upon collision and landing position varies, degrading fabrication quality

Engineering Contradiction:
Improvefabrication qualityVSAvoidlanding position consistency
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies an external force to the modeling material during its flight before it reaches the object surface. This preliminary action counteracts the dispersion tendency and inertia that would otherwise cause inconsistent landing positions and degradation of fabrication quality. By acting on the material while it is still in flight, the system prevents the harmful effects of uncontrolled collision and dispersion.

Inventive Principle:
Principle #9Preliminary anti-action

2Manufacturing precision

If ultraviolet irradiation is applied after the modeling material adheres to the object, then the material is cured, but the material may disperse during collision before curing, degrading fabrication quality

Engineering Contradiction:
Improvefabrication qualityVSAvoidmaterial dispersion
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies an external force to the modeling material during its flight to prevent dispersion before the material adheres to the object surface. This preliminary counteraction occurs before the harmful dispersion effect can manifest, ensuring that the material maintains its integrity upon collision and adhesion, thereby enabling subsequent ultraviolet curing to proceed without quality degradation.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The application of an external force effectively reduces variations in landing positions, enhancing fabrication quality and accuracy by ensuring precise adherence of the modeling material to the object surface.

Implementation Method 1

an external force applying member configured to apply a predetermined external force to the modeling material when the modeling material is flying

Methodology Applied
Scientific EffectExternal force (electric field, airflow, or gravity): Electric Field

Data Source

PatentUS11958242B2Three-dimensional modeling apparatus and three-dimensional modeling method
Publication Date: 2024.04.16 RICOH CO LTD
  • US11958242B2 patent drawing
  • US11958242B2 patent drawing
  • US11958242B2 patent drawing

AI summary

A three-dimensional modeling apparatus includes a carrier configured to carry a modeling material, a device configured to cause the modeling material carried by the carrier to fly to the surface of an object, and an external force applying member configured to apply a predetermined external force to the modeling material when the modeling material is flying.