Modified Gram-Negative Bacteria for Recombinant Protein Secretion

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Solution Overview

Problem

Current methods for extracellular recombinant protein production in E. coli face challenges such as protein misfolding, degradation, and low yields due to the need for cell disruption and difficulties in translocation across bacterial membranes, with existing solutions like leaky strains and L-form bacteria having limitations in scalability and selectivity.

Innovation Solution

Modified Gram-negative bacterial cells with an increased periplasmic volume, lacking a functional peptidoglycan cell wall, are used to enhance recombinant protein production by promoting periplasmic space growth over cytoplasmic space, allowing for increased expression and secretion of proteins into the medium without cell disruption, using magnesium salts and osmotic stabilizers in the culture medium.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If extracellular secretion of recombinant proteins is used, then protein yield is improved and cell disruption is eliminated, but difficulties in translocation across cell membrane and outer membrane occur

Engineering Contradiction:
Improverecombinant protein yieldVSAvoidtranslocation barrier complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The periplasmic space serves as an intermediary compartment between the cytoplasm and extracellular environment. By directing protein secretion to the periplasm first (using signal peptides), the system bypasses the complexity of direct translocation across both membranes simultaneously. The periplasm acts as a buffer zone where proteins can fold and be processed before final extracellular release, reducing the translocation barrier problem.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The secretion pathway is segmented into distinct stages: cytoplasmic synthesis → periplasmic translocation (via signal peptides) → extracellular release. This segmentation allows each step to be optimized independently, with specific chaperones and folding enzymes deployed in the periplasm to facilitate proper protein folding before final secretion, thereby improving overall yield while managing translocation complexity.

Inventive Principle:
Principle #1Segmentation

2Productivity

If intracellular expression of target protein is used, then protein production occurs, but inclusion body formation and incorrect folding occur

Engineering Contradiction:
Improveprotein productionVSAvoidprotein folding accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The invention extracts the protein folding and maturation process from the crowded intracellular environment and relocates it to the periplasmic space. By using signal peptides to direct secreted proteins to the periplasm, the system removes proteins from the cytoplasmic environment that promotes inclusion body formation. The periplasm provides a more favorable environment with appropriate chaperones and oxidizing conditions for correct disulfide bond formation and protein folding.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The periplasmic space acts as an intermediary environment that mediates between intracellular synthesis and extracellular secretion. This intermediate compartment contains specific chaperones (such as SurA, Skp, and DegP) and folding enzymes that assist proper protein folding, preventing inclusion body formation while maintaining high production levels. The periplasm's unique biochemical environment serves as a transition zone that resolves the folding accuracy problem.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If periplasmic expression is used, then protein folding environment is improved, but available volume for protein accumulation is limited

Engineering Contradiction:
Improveprotein folding qualityVSAvoidperiplasmic space volume
Core Design Contradiction:
Manufacturing precisionVSVolume of stationary object

Solution Approach 1:

The system maintains continuous protein production and secretion by coupling periplasmic folding with active extracellular release. As proteins are synthesized in the cytoplasm and translocated to the periplasm for folding, they are simultaneously and continuously secreted to the extracellular environment. This continuous flow prevents periplasmic saturation, allowing the limited periplasmic volume to be efficiently utilized while maintaining high-quality folding through the favorable periplasmic environment.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases recombinant protein yields, achieving up to 10-fold higher production compared to unswitched cells, with the periplasmic space comprising up to 90% of the total cell volume, while maintaining cell viability and metabolic function.

Implementation Method 1

using magnesium salts and osmotic stabilizers in the culture medium

Methodology Applied
Scientific EffectOsmotic pressure: Osmotic Pressure

Implementation Method 2

lacking a functional peptidoglycan cell wall

Methodology Applied
Scientific EffectPeptidoglycan synthesis inhibition:

Data Source

PatentUS11345921B2Modified bacteria and uses thereof
Publication Date: 2022.05.31 GELTOR INC
  • US11345921B2 patent drawing
  • US11345921B2 patent drawing
  • US11345921B2 patent drawing

AI summary

Provided are modified Gram-negative bacteria having an increased periplasmic volume. Also provided are methods of expressing exogenous genes in the bacteria and targeting protein production to the periplasmic space.