Modified Cellulose Fiber Adhesive Composition for High-Shear Metal Bonding

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Solution Overview

Problem

Existing adhesive compositions do not provide sufficient mechanical strength, particularly in bonding metal members, and are not environmentally friendly.

Innovation Solution

An adhesive composition comprising modified cellulose fibers with a cellulose I crystal structure, an average fiber length of 1000 nm or less, and an average fiber diameter of 1 nm to 300 nm, combined with a resin, which includes anionically modified cellulose fibers bound with hydrocarbon, silicone, or alkylene oxide chains, enhancing adhesion and mechanical strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional adhesive compositions are used, then bonding is achieved, but mechanical strength (particularly shearing adhesive strength) is insufficient

Engineering Contradiction:
Improvemechanical strengthVSAvoidadhesive performance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent uses composite materials by combining modified cellulose fibers (with specific nanoscale dimensions and crystal structure) with resin to create an adhesive composition that achieves both high mechanical strength and reliable adhesive performance. The composite structure leverages the strength of cellulose fibers and the bonding properties of resin.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies parameter changes by specifying precise dimensional parameters for cellulose fibers (average fiber length ≤1000 nm, average fiber diameter 1-300 nm) and structural parameters (cellulose I crystal structure) to optimize the adhesive composition for maximum mechanical strength and bonding reliability.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If biomass-derived cellulose fibers are used, then environmental friendliness is improved, but adhesive performance may be compromised

Engineering Contradiction:
Improveenvironmental friendlinessVSAvoidadhesive performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent transforms natural cellulose fibers into high-performance adhesive components by changing their physical parameters to nanoscale dimensions (length ≤1000 nm, diameter 1-300 nm) and maintaining the cellulose I crystal structure, thereby achieving both environmental friendliness and superior adhesive performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system combining modified cellulose fibers with resin, where the cellulose component provides environmental sustainability and the resin matrix ensures reliable adhesive performance, achieving both ecological and functional requirements.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250270426A1Adhesive composition
Publication Date: 2025.08.28 KAO CORP
  • US20250270426A1 patent drawing
  • US20250270426A1 patent drawing
  • US20250270426A1 patent drawing

AI summary

The present invention relates to a composition containing (a) modified cellulose fibers having a cellulose I crystal structure, an average fiber length of 1000 nm or less, and an average fiber diameter of 1 nm or more and 300 nm or less; and (b) a resin. According to the present invention, a composition having excellent mechanical strength such as shearing adhesive strength can be provided. The composition of the present invention described above can be utilized in structural adhesion of vehicle assembly products and the like.