Modified Clay Using Phospholipids for Cosmetic Formulations

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Solution Overview

Problem

There is a challenge in replacing synthetic quaternary ammonium compounds used in modified clays with naturally sourced compounds while maintaining the desirable modification of clay, particularly in cosmetics where skin irritation is a concern.

Innovation Solution

The use of phospholipids to treat swellable clay in an organophylization process, resulting in a modified clay with a weight ratio of phospholipid to swellable clay between 0.30 to 1.20, and containing less than 20 cmol/kg of cations excluding sodium cations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If synthetic quaternary ammonium compounds are used to modify clay, then the clay achieves desired lipophilic modification and viscosity properties, but skin irritation and environmental harm increase

Engineering Contradiction:
Improveclay modification effectivenessVSAvoidskin irritation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention changes the chemical composition parameter by replacing synthetic quaternary ammonium compounds with phospholipids having specific fatty acid compositions (rich in omega-3 and omega-6 fatty acids). This parameter change maintains the lipophilic modification effectiveness while eliminating skin irritation and environmental harm associated with synthetic compounds.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses naturally occurring phospholipids from vegetable oils as a renewable, biodegradable alternative to persistent synthetic quaternary ammonium compounds. These natural phospholipids provide the necessary modification functionality while being environmentally friendly and safe for skin contact.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Object-affected harmful factors

If naturally sourced compounds are used to replace synthetic quaternary ammonium, then environmental friendliness and skin safety improve, but maintaining desirable clay modification becomes challenging

Engineering Contradiction:
Improveenvironmental friendlinessVSAvoidclay modification effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The invention optimizes parameters including the weight ratio of phospholipid to clay (0.2 to 2.0, preferably 0.4 to 1.0), the selection of phospholipids with specific fatty acid profiles, and processing conditions (temperature, mixing time). These parameter optimizations ensure that natural phospholipids achieve the same intercalation and modification effectiveness as synthetic compounds.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite modified clay consisting of clay minerals intercalated with natural phospholipid molecules. This composite structure combines the layered silicate framework of clay with the amphiphilic properties of phospholipids, achieving both environmental friendliness and effective modification for cosmetic applications.

Inventive Principle:
Principle #40Composite materials

3Reliability

If phospholipid to clay weight ratio is increased to improve modification, then swelling index and viscosity improve, but production cost increases

Engineering Contradiction:
Improveswelling indexVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention identifies an optimal weight ratio range of phospholipid to clay (0.2 to 2.0, preferably 0.4 to 1.0) that achieves the desired swelling index and viscosity properties. Within this optimized range, the formulation achieves maximum effectiveness at minimum cost, avoiding both under-modification and excessive material usage.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the production of modified clays with desired viscosity, swelling index, and environmental credentials, while reducing skin irritation and chemical waste, making them suitable for use in cosmetic formulations.

Implementation Method 1

the treatment of clay with a phospholipid, wherein the clay comprises swellable clay

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

Known modified clays, also frequently referred to as organoclays, are often produced via an organophylization process

Methodology Applied
Scientific EffectOrganophylization: Adsorption

Implementation Method 3

wherein the clay comprises a swellable clay

Methodology Applied
Scientific EffectSwelling: Absorption (physical)

Data Source

PatentUS20250170035A1Modified clay
Publication Date: 2025.05.29 IMERTECH SAS
  • US20250170035A1 patent drawing
  • US20250170035A1 patent drawing

AI summary

The present invention relates to a modified clay comprising a clay and a phospholipid, a method of preparing such modified clays, their use, and cosmetic formulations comprising said modified clay.