Modified Clay Sorbent for PFAS Removal

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Solution Overview

Problem

Conventional methods are ineffective in efficiently removing PFAS compounds from soils and wastewaters due to their stability and persistence in the environment.

Innovation Solution

A modified clay sorbent is developed by intercalating clay with a blend of mono-quaternary amine compounds and multifunctional quaternary amine compounds having a functionality of 3 or more, which are present in specific mole percentages, enhancing sorption capacity and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sorbents (activated carbon, resin, biosorbents) are used to remove PFAS, then some removal capability is achieved, but the removal efficiency is insufficient due to the stability and persistence of PFAS compounds

Engineering Contradiction:
ImprovePFAS removal efficiencyVSAvoidremoval capacity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent modifies the chemical parameters of clay sorbents by intercalating them with quaternary ammonium compounds having specific functional groups and chain lengths. This chemical modification changes the surface properties and sorption characteristics of the clay, enabling it to effectively bind PFAS compounds that conventional sorbents cannot remove efficiently.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite materials by combining clay minerals with quaternary ammonium compounds to form modified clay sorbents. This composite structure integrates the layered structure of clay with the cationic exchange capacity of quaternary ammonium compounds, producing a material with enhanced PFAS removal capabilities compared to either component alone.

Inventive Principle:
Principle #40Composite materials

2Productivity

If more sorbent is used to increase removal capacity, then more PFAS can be removed, but the cost and complexity of the treatment process increases

Engineering Contradiction:
ImprovePFAS removal capacityVSAvoidsorbent usage amount
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

By modifying the chemical composition and structure of the clay sorbent through quaternary ammonium intercalation, the patent enhances the sorption capacity per unit mass of sorbent. This allows for effective PFAS removal with reduced sorbent dosage compared to conventional sorbents.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional degradation methods (biological degradation, oxidation, reduction) are used on PFAS, then some decomposition may occur, but the process is ineffective due to the extreme stability of PFAS compounds

Engineering Contradiction:
Improvedecomposition feasibilityVSAvoiddecomposition effectiveness
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses modified clay sorbents as an intermediary substance to remove PFAS from contaminated media through sorption. Instead of attempting to directly decompose the stable PFAS molecules through conventional degradation methods, the sorbent acts as a mediator that binds and concentrates PFAS, facilitating its removal from the environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified clay sorbent demonstrates improved PFAS removal capacity and efficiency, allowing for less sorbent usage and higher flow rates, effectively targeting both short-chain and long-chain PFAS compounds.

Implementation Method 1

A modified clay sorbent in accordance with the disclosure can include a clay intercalated with one or more multifunctional-quatemary amine compounds

Methodology Applied
Scientific EffectIntercalation:

Implementation Method 2

Sorption has been used as an alternative method to effectively remove PFCs from wastewater, soil, and other contaminated sources

Methodology Applied
Scientific EffectSorption: Sorption

Data Source

PatentUS20230226518A1Modified clay sorbents with multifunctional quaternary ammonium compounds and mono-quateranry ammonium compounds and methods of sorbing per- and polyfluoroalkyl substances (PFAS) from contaminated samples with the modified clay sorbents
Publication Date: 2023.07.20 SPECIALTY MINERALS MICHIGAN INC
  • US20230226518A1 patent drawing
  • US20230226518A1 patent drawing
  • US20230226518A1 patent drawing

AI summary

A method of sorbing a PFAS compound from a contaminated sample can include admixing a modified clay sorbent with the sample. The modified clay can include a clay intercalated with a blend of mono-quatemary amine compound and multifunctional-quatemary amine compound having a functionality of 3 or more.