Modified Esterases for PET Hydrolysis Activity and Thermostability

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Solution Overview

Problem

Current esterases used for degrading polyesters, particularly polyethylene terephthalate (PET), lack sufficient activity and thermostability, limiting their efficiency in industrial applications such as plastic waste management and recycling.

Innovation Solution

Development of novel esterases with specific amino acid substitutions, such as A17T, T27S, L82I, F90L, Y92F, G135A, A140S, N143I, S145T, A149G, S164P, V167Q, S206T, and N213P, which enhance both activity and thermostability compared to wild-type esterases, allowing for improved PET degradation and recycling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wild-type esterases are used for PET degradation, then the process is simple and cost-effective, but the activity and thermostability are insufficient

Engineering Contradiction:
Improveesterase activity and thermostabilityVSAvoidenzyme structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by modifying specific amino acid residues in the esterase sequence (e.g., F90L, Y92F, L82I substitutions) to alter the enzyme's physical and chemical properties. These targeted substitutions change the local structure and interactions within the enzyme, thereby improving thermostability and catalytic activity without fundamentally changing the overall enzyme architecture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention implements local quality by introducing specific amino acid substitutions at particular positions within the esterase sequence rather than uniformly modifying the entire enzyme. For example, substituting phenylalanine at position 90 with leucine (F90L) or tyrosine with phenylalanine (Y92F) creates localized structural changes that specifically enhance thermostability and activity while leaving other regions of the enzyme unchanged.

Inventive Principle:
Principle #3Local quality

2Productivity

If current esterases are used for PET hydrolysis, then the process is straightforward, but the degradation efficiency is low

Engineering Contradiction:
ImprovePET degradation efficiencyVSAvoidesterase thermostability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent improves PET degradation efficiency by changing the amino acid composition parameters of the esterase. Specific substitutions such as F90L, Y92F, and L82I modify the enzyme's catalytic properties and thermal resistance, enabling it to maintain higher activity at elevated temperatures and thus increase overall degradation productivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite enzyme structure by combining the wild-type esterase sequence with specific mutated residues. This composite approach integrates the beneficial properties of the original enzyme with the enhanced stability and activity introduced by the substitutions, resulting in a hybrid enzyme with superior performance characteristics.

Inventive Principle:
Principle #40Composite materials

3Productivity

If esterases with improved activity are developed through amino acid substitutions, then PET degradation efficiency increases, but the enzyme design and production process becomes more complex

Engineering Contradiction:
Improvepolyester degrading activityVSAvoidenzyme production complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent simplifies the manufacturing complexity by focusing on targeted amino acid substitutions rather than complete enzyme redesign. By changing only specific residues (e.g., F90L, Y92F, L82I) in the esterase sequence, the invention maintains compatibility with existing expression systems and purification protocols while achieving improved catalytic activity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention reduces production complexity by applying local quality modifications - introducing specific amino acid substitutions at predetermined positions in the enzyme sequence. This approach allows for straightforward site-directed mutagenesis and maintains compatibility with standard protein expression and purification methods, avoiding the need for complete enzyme synthesis or complex manufacturing processes.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified esterases exhibit increased PET degrading activity and thermostability, enabling more efficient hydrolysis of PET into monomers and oligomers, which can be recycled, thus addressing the ecological issue of PET accumulation in landfills and improving industrial processes.

Implementation Method 1

enzymes may accelerate hydrolysis of polyester containing material

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

Esterases are able to catalyze the hydrolysis of a variety of polymers, including polyesters

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Data Source

PatentUS11692181B2Esterases and uses thereof
Publication Date: 2023.07.04 CARBIOS

AI summary

The present invention relates to novel esterases, more particularly to esterase variants having improved activity and/or improved thermostability compared to the esterase of SEQ ID NO: 1 and the uses thereof for degrading polyester containing material, such as plastic products. The esterases of the invention are particularly suited to degrade polyethylene terephthalate, and material containing polyethylene terephthalate.