Modified Graphene Edge Functionalization for Conductivity

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Solution Overview

Problem

Existing methods for modifying graphene to improve dispersibility in dispersion media often impair its electroconductivity and thermal conductivity by breaking the sp2 structure, leading to reduced performance in applications such as composites and energy storage.

Innovation Solution

A modified graphene structure represented by the formula Gr1-Ar1-X1-(Y1)n1 is introduced, where Gr1 is single or multilayer graphene, Ar1 is an arylene group, X1 includes alkylene groups with specific substitutions, and Y1 comprises various functional groups, bonded through a radical addition reaction, maintaining the sp2 structure and enhancing dispersibility without compromising conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the surface of graphene is subjected to chemical treatment to introduce substituents, then dispersibility in dispersion medium is improved, but electroconductivity and thermal conductivity are impaired

Engineering Contradiction:
ImprovedispersibilityVSAvoidelectroconductivity and thermal conductivity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies local quality by introducing substituents only at the edges of graphene sheets rather than across the entire surface. This edge-specific modification allows the bulk sp2 structure to remain intact, preserving electroconductivity and thermal conductivity while the edge substituents provide sufficient dispersibility improvement through steric hindrance and polarity effects.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the chemical parameters of graphene by introducing specific functional groups (carboxylic acid, hydroxyl, or amine groups) at controlled densities. By adjusting the type and amount of substituents, the patent optimizes the balance between dispersibility and conductivity, achieving a parameter set that satisfies both requirements without destroying the underlying sp2 structure.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the sp2 structure of graphene is broken to improve dispersibility, then dispersibility is improved, but electroconductivity and thermal conductivity are reduced

Engineering Contradiction:
ImprovedispersibilityVSAvoidelectroconductivity and thermal conductivity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent confines structural modifications to the edges of graphene sheets, leaving the central sp2-bonded carbon lattice intact. This localized approach ensures that the pathways for electron and heat transport through the sp2 network are preserved, maintaining high conductivity while edge modifications provide the necessary dispersibility through improved interfacial interactions with dispersion media.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the graphene structure into distinct functional zones: edge regions with substituents for dispersibility and central regions with intact sp2 structures for conductivity. This segmentation allows different parts of the graphene to fulfill different functions simultaneously, resolving the contradiction between dispersibility and conductivity requirements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified graphene exhibits improved dispersibility in dispersion media while maintaining excellent electroconductivity and thermal conductivity, preventing the formation of defects and ensuring high performance in composite materials and energy storage applications.

Implementation Method 1

bonded through a radical addition reaction, maintaining the sp2 structure and enhancing dispersibility without compromising conductivity

Methodology Applied
Scientific EffectRadical addition reaction: Chemical Bonding

Data Source

PatentUS12054617B2Modified graphene, method of producing modified graphene, modified graphene-resin composite, modified graphene sheet, and modified graphene dispersion
Publication Date: 2024.08.06 CANON KK
  • US12054617B2 patent drawing
  • US12054617B2 patent drawing
  • US12054617B2 patent drawing

AI summary

The modified graphene includes a structure represented by the following formula (I), wherein the modified graphene has a ratio (g/d) of an intensity “g” of a G band to an intensity “d” of a D band of 1.0 or more in a Raman spectroscopy spectrum thereof:Gr1-Ar1-X1-(Y1)n1  (I)in the formula (I), Gr1 represents a single-layer graphene or a multilayer graphene, Ar1 represents an arylene group having 6 to 18 carbon atoms, X1 represents a single bond, a linear, branched, or cyclic alkylene group having 1 to 20 carbon atoms, or a group obtained by substituting at least one carbon atom in a linear, branched, or cyclic alkylene group having 1 to 20 carbon atoms with at least one structure selected from the group consisting of —O—, —NH—,—CO—, —COO—, —CONH—, and an arylene group.