Modified S-parameter measurement and usage in solid state RF oven electronics

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Solution Overview

Problem

Conventional microwave ovens lack control over energy penetration and application, leading to suboptimal cooking results due to indiscriminate energy distribution, and existing methods for calibrating RF energy in combination ovens are inadequate for accurate RF energy level measurement.

Innovation Solution

An oven using solid state electronic components for RF energy generation, with a measurement assembly that includes directional couplers to extract forward and reflected power parameters, enabling the calculation of modified S parameters for precise calibration of RF energy application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional microwave ovens use magnetron for RF energy generation, then RF energy can be provided to cooking chamber, but control over energy penetration and application is lost leading to indiscriminate energy distribution

Engineering Contradiction:
Improvecontrol over RF energy applicationVSAvoidRF energy level measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent replaces the conventional magnetron-based RF generation system with a solid-state electronic system comprising power amplifiers, antennas, and measurement assemblies. This substitution enables precise electronic control of RF energy levels while allowing accurate measurement through integrated directional couplers and network analyzers, thereby resolving the contradiction between control capability and measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If S parameter measurement is performed using conventional two-port network analyzer in closed system, then forward and reflected power can be measured, but it is not possible to identify ports for oven cavity measurement

Engineering Contradiction:
ImproveRF energy level measurementVSAvoidmeasurement system configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the oven cavity measurement system into multiple identifiable ports, each equipped with directional couplers. This segmentation allows the network analyzer to measure forward and reflected power at discrete locations within the cooking chamber, transforming the impossible single-port measurement into multiple feasible measurement points that collectively provide comprehensive RF energy characterization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces directional couplers as intermediary devices between the power amplifiers/antennas and the network analyzer. These couplers serve as mediators that extract a portion of the forward and reflected RF signals without disrupting the main energy transfer, enabling accurate measurement while maintaining the integrity of the RF heating system.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If combination oven uses multiple heating sources (convection, steam, microwave), then cooking capabilities are improved, but limitations of microwave penetration and control remain

Engineering Contradiction:
Improvecooking source combinationsVSAvoidmicrowave energy control
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent implements a universal measurement and control system that works across all heating modes (convection, steam, microwave). The solid-state RF system with integrated measurement capabilities provides consistent precision control regardless of the heating source being used, enabling the combination oven to leverage the versatility of multiple heating sources while eliminating the previous limitations of microwave control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate control and calibration of RF energy levels, improving cooking performance and uniformity by identifying proper ports for modified S parameter measurement, enhancing the cooking experience and efficiency.

Implementation Method 1

The first and second antennas may be operably coupled to respective ones of the first and second power amplifiers via a first coupling structure and a second coupling structure, respectively. A directional coupler may be provided at a port section defined at at least one of the first and second coupling structures.

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Implementation Method 2

an RF heating system configured to provide RF energy into the cooking chamber using solid state electronic components. The solid state electronic components may include power amplifier electronics configured to provide a signal into the cooking chamber via an antenna assembly.

Methodology Applied
Scientific EffectRF energy generation: Electromagnetic Induction

Implementation Method 3

The directional coupler may be configured to provide a forward power parameter and a reflected power parameter to a measurement assembly configured to calculate modified S parameters at the port section.

Methodology Applied
Scientific EffectPower measurement:

Data Source

PatentUS11013357B2Modified S-parameter measurement and usage in solid state RF oven electronics
Publication Date: 2021.05.25 ILLINOIS TOOL WORKS INC
  • US11013357B2 patent drawing
  • US11013357B2 patent drawing
  • US11013357B2 patent drawing

AI summary

An oven includes a cooking chamber configured to receive a load and an RF heating system configured to provide RF energy into the cooking chamber using solid state electronic components. The solid state electronic components include power amplifier electronics configured to provide a signal into the cooking chamber via an antenna assembly. The power amplifier electronics include at least a first power amplifier and a second power amplifier operably coupled to the cooking chamber by respective ones of a first antenna and second antenna of the antenna assembly. The first and second antennas are operably coupled to respective ones of the first and second power amplifiers via a first coupling structure and a second coupling structure, respectively. A directional coupler provided at a port section defined for at least one of the first and second coupling structures. The directional coupler is configured to provide a forward wave parameter and a reflected wave parameter to a measurement assembly configured to calculate modified S parameters at the port section.