Modified Silica Nanoparticles for Shale Drilling Fluid Plugging

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Solution Overview

Problem

Conventional nanometer plugging agents used in drilling fluids for shale gas wells tend to agglomerate, losing their effectiveness due to high surface activity and size issues, failing to adequately plug micro-crevices in shale formations, which leads to well-bore instability and reservoir damage.

Innovation Solution

Modified silicon dioxide nano-particles with a modifying polymer chain composed of specific monomers, which prevents agglomeration and maintains high dispersity, are used as a plugging agent in drilling fluids, ensuring effective plugging of micro-crevices without increasing solid content or damaging the reservoir.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If nanometer plugging agents are added into drilling fluid, then plugging performance is improved, but solid content and sub-micrometer particle content increase causing reservoir damage

Engineering Contradiction:
Improveplugging performanceVSAvoidreservoir damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent modifies the surface properties of nanometer particles through chemical treatment, changing their surface charge and wettability parameters. This allows the particles to maintain effective plugging performance while reducing their harmful interactions with reservoir rock, thereby preventing reservoir damage despite increased solid content.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite nanometer particles consisting of core materials coated with functional layers. The core provides the necessary size for plugging micro-crevices, while the functional coating reduces adhesion to reservoir rock and minimizes reservoir damage, thus resolving the contradiction between effective plugging and reservoir protection.

Inventive Principle:
Principle #40Composite materials

2Reliability

If nanometer plugging agents are added into drilling fluid, then plugging performance is improved, but material agglomerates easily losing nanometer properties

Engineering Contradiction:
Improveplugging performanceVSAvoiddispersity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent introduces surface-modifying agents as intermediaries between the nanometer particles and the drilling fluid. These modifiers create a protective interface that prevents particle-aggregate formation while maintaining the nanometer size and plugging effectiveness, thus resolving the agglomeration issue.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the surface electrical charge and hydrophobicity parameters of nanometer particles through chemical modification. This parameter change creates electrostatic repulsion and steric hindrance between particles, preventing agglomeration and maintaining stable dispersion in the drilling fluid while preserving plugging performance.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If conventional plugging agents are used, then material is easier to handle, but particle size is too large to plug micro-crevices effectively

Engineering Contradiction:
Improvehandling easeVSAvoidplugging effect
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent segments conventional large particles into nanometer-sized particles, creating multiple smaller units that can penetrate and plug micro-crevices effectively. The segmentation is achieved through controlled particle size reduction while maintaining material properties that allow easy handling and dispersion in drilling fluid.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the particle size parameter from micrometer to nanometer scale, which fundamentally alters the plugging mechanism to enable effective entry into micro-crevices. Simultaneously, surface modification maintains handling characteristics similar to conventional materials, resolving the contradiction between size requirements and ease of operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified silicon dioxide nano-particles effectively prevent well-bore instability and reservoir damage by maintaining a good plugging effect, improving formation bearing capacity and reducing filter loss, while maintaining high ion compatibility and temperature stability.

Implementation Method 1

the modifying group comprises a modifying polymer chain... prevents agglomeration and maintains high dispersity

Methodology Applied
Scientific EffectSteric hindrance:

Implementation Method 2

one of R1-R5 is -L''-SO3H... high ion compatibility

Methodology Applied
Scientific EffectElectrostatic repulsion: Ion Repulsion/Attraction

Implementation Method 3

effective plugging of micro-crevices... can effective plug the beddings and crevices, so that the drilling fluid and its filtrate can't infiltrate into the formation

Methodology Applied
Scientific EffectPhysical blocking:

Implementation Method 4

since the materials added into the drilling fluid have high surface activity, they will absorb a part of drilling fluid adhesives

Methodology Applied
Scientific EffectSurface adsorption: Adsorption

Data Source

PatentUS9790415B1Modified silicon dioxide nano-particles and preparation method thereof, and drilling fluid suitable for shale gas wells
Publication Date: 2017.10.17 CHINA UNIV OF PETROLEUM (BEIJING)
  • US9790415B1 patent drawing
  • US9790415B1 patent drawing
  • US9790415B1 patent drawing

AI summary

The present invention relates to the petroleum drilling fluid field, and discloses a modified silicon dioxide nano-particle comprising a modifying polymer chain composed of structural units provided by one or more of monomers represented by the following formula (1) and one or more of monomers represented by the following formula (2). The present invention provides a method for preparing modified silicon dioxide nano-particles and a drilling fluid suitable for shale gas wells containing the modified silicon dioxide nano-particles as a plugging agent. When the modified silicon dioxide nano-particles provided in the present invention are used as a plugging agent in a drilling fluid, they will not agglomerate into large-size particles, and can achieve a good plugging effect.