Modified Source/Drain Structure for Lower GAA Parasitic Capacitance

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Solution Overview

Problem

Current methods for fabricating gate-all-around (GAA) transistors face challenges with high parasitic capacitance, leading to lower device speed and increased RC delays, which are not adequately addressed by existing design choices.

Innovation Solution

A method is introduced to modify the source/drain (S/D) features in GAA transistors by altering their morphology through surface treatment and selective etching, reducing parasitic capacitance without compromising device resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If separation distances between active device regions are reduced to meet design requirements of smaller technology nodes, then device density increases, but parasitic capacitance increases leading to lower device speed

Engineering Contradiction:
Improvedevice densityVSAvoiddevice speed
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The source/drain structure is segmented into multiple regions with different morphologies. The top portion is modified with surface treatment and selective etching to create a stepped or recessed structure, while the bottom portion maintains its original form. This segmentation allows different regions to serve different functions: the modified top region reduces parasitic capacitance with adjacent gates, while the bottom region maintains electrical connection and current flow.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a planar source/drain structure to a three-dimensional stepped or recessed structure by modifying the top portion's morphology. This dimensional change creates vertical separation between the source/drain region and adjacent gate structures, reducing parasitic capacitance coupling in the vertical dimension while maintaining horizontal integration density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-generated harmful factors

If surface treatment and selective etching are applied to modify S/D feature morphology, then parasitic capacitance is reduced, but device resistance may be compromised

Engineering Contradiction:
Improveparasitic capacitanceVSAvoiddevice resistance
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The surface treatment and selective etching are applied locally only to the top portion of the source/drain feature, not the entire structure. This localized modification reduces parasitic capacitance at the critical interface with adjacent gates while preserving the bulk electrical properties of the source/drain region. The bottom portion remains untreated to maintain optimal resistance characteristics.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of modifying the entire source/drain structure, the invention applies partial action by treating only the top portion that is in proximity to adjacent gates. This selective approach removes just enough material to reduce parasitic capacitance to acceptable levels while leaving sufficient conductive material to maintain device resistance within specification limits.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12520526B2Semiconductor devices with modified source/drain feature and methods thereof
Publication Date: 2026.01.06 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12520526B2 patent drawing
  • US12520526B2 patent drawing
  • US12520526B2 patent drawing

AI summary

A semiconductor structure includes semiconductor layers vertically stacked above a substrate, a gate structure wrapping around each of the semiconductor layers, a gate spacer disposed on sidewalls of the gate structure, a source/drain (S/D) feature abutting the semiconductor layers, and an S/D contact landing on a top surface of the S/D feature. In a cross-sectional view along a lengthwise direction of the semiconductor layers, a topmost point of the top surface of the S/D feature is above a top surface of a topmost one of the semiconductor layers, and a bottommost point of the top surface of the S/D feature is below the top surface of the topmost one of the semiconductor layers.